1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Are you managing primary crushing operations where inconsistent feed material and unplanned downtime are eroding your profitability? Common challenges with conventional jaw crushers include:
Coûts d’usure excessifs: Premature failure of jaw plates and side liners due to improper kinematics or substandard metallurgy, conduisant à de fréquents, costly replacements and laborintensive changeouts.
Temps d'arrêt imprévus: Structural weaknesses or bearing failures under shock loads from uncrushable material, causing production halts that cascade through your entire processing line.
Débit incohérent & Taille du produit: Inability to maintain target CSS (Réglage du côté fermé) under varying load conditions, resulting in offspec product and reduced efficiency for downstream equipment.
Complexité opérationnelle élevée: Crushers that require frequent manual adjustment and lubrication, increasing operator workload and the potential for human error.

Comment pouvez-vous obtenir un, réduction de gros volumes de roche dure, béton, and demolition debris while controlling your total cost of ownership? The solution requires a machine engineered not just for performance, but for predictable operation and serviceability.

2. APERÇU DU PRODUIT

The CE Marked JC5000 is a highcapacity, singletoggle jaw crusher engineered for stationary primary crushing applications. Its robust design is focused on processing the most demanding feed materials, y compris le granit, basalte, et minerais abrasifs.

Flux de travail opérationnel:
1. Consommation alimentaire: Matière première de grande taille (jusqu'à 1300mm) est livré via un camion à benne basculante ou un chargeur dans le chargeur vibrant pour grizzly (facultatif) ou directement dans la chambre de concassage profonde.
2. Concassage par compression: Le mouvement elliptique agressif de la mâchoire applique une pression élevée à l'entrée, effectively breaking large particles at the start of the cycle.
3. Décharge: Le matériau broyé sort par l'ouverture de déchargement inférieure, with the CSS hydraulically adjustable to ensure consistent final product gradation.

Champ d'application: Idéal pour les carrières à grande échelle, mining primary crushing stations, and major infrastructure project concrete recycling plants. Designed as a cornerstone machine for fixed installation.

Limites: Not suitable as a mobile or portable unit. Requires a solid concrete foundation and integration into a full plant design with appropriate feeding and discharge systems.

3. CARACTÉRISTIQUES PRINCIPALES

Chambre profonde & Cinématique agressive | Base technique: Angle de pincement optimisé et course longue à l'entrée | Avantage opérationnel: Enables effective grip on large slabby rock, reducing bridging and ensuring consistent bite | Impact sur le retour sur investissement: Maximizes utilization of feed stream; les données de terrain s'affichent jusqu'à 15% higher effective throughput compared to older designs with similar nominal ratings.

Ensemble de roulement à rouleaux robuste | Base technique: Roulements à rotule sur rouleaux sur l'arbre principal | Avantage opérationnel: Handles high radial and thrust loads from variable feed; provides greater reliability than traditional bronze bushings | Impact sur le retour sur investissement: Extended service intervals; industry testing demonstrates bearing life exceeding 12,000 heures dans les applications de granit.

Ajustement hydraulique du CSS & Protection contre les surcharges | Base technique: Integrated hydraulic cylinders for toggle tensioning | Avantage opérationnel: Allows remote setting adjustment under load in minutes; automatically releases tramp metal to prevent catastrophic damage | Impact sur le retour sur investissement: Minimise les temps d'arrêt pour les changements de produits; eliminates costly repairs from uncrushables.

Doublures d'usure BoltOn | Base technique: Modular liner design secured with heavyduty bolts | Avantage opérationnel: Replaces traditional weldedin wear plates; allows for faster replacement using standard plant tools | Impact sur le retour sur investissement: Reduces liner changeout time by an average of 40%, augmentant directement la disponibilité du concasseur.

HeavyGrade Fabricated Steel Frame | Base technique: Analyse par éléments finis (FEA) répartition optimisée des contraintes | Avantage opérationnel: Provides exceptional fatigue resistance against cyclic loading over decades of operation | Impact sur le retour sur investissement: Ensures structural integrity over the machine’s lifetime, protéger votre investissement en capital à long terme.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (Classe comparable) | Solution JC5000 | Avantage (% Amélioration) |
| : | : | : | : |
| Durée de vie de la plaque de mâchoire (Granit abrasif) | ~180,000 MT per set | ~220,000 MT per set (with optional Xalloy) | +22% |
| Consommation d'énergie par tonne broyée| ~1.8 kWh/tonne (Moyenne) | ~1.65 kWh/tonne (Measured at CSS 200mm)| 8% |
| Il est temps d’ajuster CSS| 6090 minutes (Mechanical shims)
<20 minutes (Hydraulic models)| <10 minutes (Full hydraulic system)| Jusqu'à 85% plus rapide |
| Bearing Operating Temperature| Gamme typique: 5570°C under load| Consistent range: 4560°C under load| Up to 15°C cooler operation |

5. SPÉCIFICATIONS TECHNIQUES

Ouverture d'alimentation: 1500mm x 1300 mm
Taille maximale d'alimentation: Jusqu'à 1 300 mm de longueur de bord
Plage de capacité: 750 1200 mtph (dépend du matériel d'alimentation et du CSS)
Exigence de puissance d'entraînement: 200 Moteur électrique kW
Poids total (Concasseur uniquement): Environ 85 Tonnes
Construction du cadre principal: Plaque d'acier à haute résistance (>350 Limite d'élasticité MPa)
Jaw Stock Material: Highquality cast steel
Plage de température ambiante de fonctionnement: 20°C à +40°C
CE Marking Compliance: Full conformity with EU Machinery Directive safety standards.

6. SCÉNARIOS D'APPLICATION

Granite Quarry Primary Station Upgrade Challenge:

A major European quarry faced bottlenecks from an aging primary crusher requiring weekly maintenance stops and producing inconsistent feed for their secondary cone circuit.
Solution:
Two JC5000 jaw crushers were installed in parallel as the new primary stage.
Résultats:
Disponibilité des plantes augmentée de 18% in the first year due to reduced mechanical downtime. Consistent output fragmentation improved secondary cone crusher throughput by an estimated 12%, achieving a full system ROI within projected timelines.

Major Infrastructure Demolition Recycling Challenge:

A contractor on a largescale bridge demolition project needed to process reinforced concrete piers onsite into a clean, spec aggregate for reuse as road base.
Solution:
A temporary crushing circuit was built around a single JC5000 jaw crusher fitted with an overband magnet.
Résultats:
The crusher processed over 250,000 tonnes of heavily reinforced concrete. The hydraulic overload protection was activated multiple times daily without damage from rebar tangles. The project diverted over 95% of demolition material from landfill.

7. CONSIDÉRATIONS COMMERCIALES

The JC5000 Jaw Crusher is offered in defined configuration tiers:

Niveau de configuration de base: Includes crusher body with standard manganese jaws, moteur d'entraînement & forfait de démarrage.
Niveau de configuration amélioré: Adds integrated hydraulic power pack for CSS adjustment & overload protection plus bolton side wear liners.
Customized Tier Options:

Choice of jaw plate metallurgy (Manganèse standard / XAlloy / Trempé).
2piece versus monolithic main frame design based on site access constraints.
Onboard automatic lubrication system

Les forfaits de services sont disponibles séparément:

1. Scheduled Maintenance Support
2. Contrat de fourniture de pièces d'usure
3. Surveillance à distance & Diagnostics Package

Financing options include capital purchase or multiyear leasetoown structures tailored to project cash flow requirements.

8.FAQ

Q1 Is the JC5000 compatible with my existing plant control system?
Yes.The crusher's electric motor starter can be integrated into most PLCbased plant control systems via standard interfaces.Its key operational data points are available for monitoring

Q2 Quel est le niveau de bruit de fonctionnement attendu?
With proper installation including acoustic enclosures which we can specify field measurements typically show levels below dB(UN) at meters complying with most regional regulations

Q3 How does it handle claycontaminated or wet feed material?
The deep chamber design offers better handling of sticky materials than shallowchamber jaws However like all jaw crushers significant clay content can reduce capacity We recommend prescreening where such feed is constant

Q4 Quels sont les délais de livraison habituels?
For standard configurations lead time is typically weeks from order confirmation Customized options may extend this period Specific timelines are provided upon formal quotation

Q5 What training is provided for our maintenance crew?
We provide comprehensive operational manuals digital schematics A standard purchase includes one day of onsite commissioning training by our technician Extended training packages are available

Q6 Are wear parts readily available?
Yes All critical wear parts including jaw plates side liners toggle seats are stocked in regional distribution centers ensuring fast dispatch Guaranteed supply agreements can be established