1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Are inconsistent brick quality and frequent machine downtime eroding your project margins and reputation? Manual brick production struggles to meet modern construction demands, leading to material waste, rework costs, and missed deadlines. Commercial buyers, plant managers, and engineering contractors face persistent challenges:

Variable Product Quality: Inconsistent density, dimensional tolerance, and compressive strength in finished bricks lead to failed compliance checks, rejected batches, and costly onsite remediation.
Temps d'arrêt imprévus: Mechanical failures in critical components like the hydraulic system or mold assembly halt entire production lines. Industry data indicates that for a mediumsized yard, unplanned stoppages can cost over €850 per hour in lost output and labor.
Coûts opérationnels élevés: Excessive energy consumption per brick, coupled with significant raw material waste from imprecise filling and cutting, directly impacts your bottomline profitability.
Intensité du travail & Sécurité: Reliance on manual feeding, stacking, and handling increases labor costs and elevates the risk of repetitive strain injuries and workplace accidents.
Regulatory & Market Access: Producing bricks without CE Marked equipment risks noncompliance with EU safety, santé, and environmental directives, blocking access to key public and private contracts.

How can you transition to automated production that ensures consistent output, minimizes operational risk, and provides the certified documentation required for competitive bidding?

2. APERÇU DU PRODUIT

Our range of CE Marked Brick Making Machines are fully automated stationary presses designed for highvolume production of precision concrete blocks, pavers, and specialty masonry units. The operational workflow integrates raw material handling, compression molding, and product handling into a continuous cycle:

1. Alimentation & Metering: Premixed concrete (drycast or wetcast) is automatically fed from a hopper into the mold cavity with precise volumetric control.
2. Compression & Vibration: A combination of highfrequency vibration and substantial hydraulic pressure compacts the material within the steel mold to achieve optimal density.
3. Éjection & Palletizing: The freshly formed brick is ejected onto a pallet or conveyor belt. An automated stacker layers finished products for efficient curing.

Champ d'application: Ideal for permanent plants supplying largescale construction projects, infrastructure developments (par ex., roads with pavers), and commercial block yards. Suitable for producing a wide variety of interlocking concrete blocks (ICBs), blocs creux, solid bricks, kerbstones, and landscaping products.

Limites: These are industrialscale systems requiring a prepared foundation (concrete slab), threephase electrical power connection (380415V), consistent access to raw materials (agrégats), adequate space for curing racks/areas.

3. CARACTÉRISTIQUES PRINCIPALES

Automated Control System | Base technique: PLCbased logic controller with touchscreen HMI | Avantage opérationnel: Operators can store recipes for different brick types; ensures repeatable processes with minimal manual intervention | Impact sur le retour sur investissement: Reduces setup time by up to 70% between product changeovers; lowers training overhead

DualMode Hydraulic System | Base technique: Proportional valve technology with variable displacement pumps | Avantage opérationnel: Delivers high pressure for compaction while enabling fast cylinder return strokes; reduces cycle time | Impact sur le retour sur investissement: Les données de terrain montrent un 1525% increase in output per kWh compared to standard fixedpump systems

Interchangeable Mold System | Base technique: Precisionmachined hardened steel molds mounted on standardized platens | Avantage opérationnel: Enables rapid switching between product lines (par ex., from pavers to hollow blocks) within one shift | Impact sur le retour sur investissement: Maximizes plant flexibility; allows capture of diverse market opportunities without capital investment in additional machines

MultiDirectional Vibration Array | Base technique: Electricallydriven eccentric weights mounted under the mold table | Avantage opérationnel: Ensures uniform material distribution throughout the mold cavity prior to final compression | Impact sur le retour sur investissement: Produces bricks with consistent density (>2000 kg/m³); reduces waste from cracked or substandard units by an average of 8%

Integrated Safety Architecture | Base technique: CEcompliant design featuring guarded moving parts dualhand controls light curtains where applicable| Avantage opérationnel: Protects personnel meets EU Machinery Directive 2006/42/EC requirements| ROI Impact Mitigates risk of costly accidents projectstopping regulatory penalties facilitates smoother insurance procurement

Centralized Lubrication System| Technical Basis Automatic greasing points for all major bearings press guides| Operational Benefit Ensures critical components receive scheduled lubrication without operator dependency| ROI Impact Extends service intervals prevents premature wearinduced breakdowns; maintenance logs show bearing life extended by 40%

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie | CE Marked Brick Making Machine Solution | Avantage (% amélioration) |
| : | : | : | : |
| Temps de cycle (for standard block) | ~1822 seconds | 15 secondes (with optimized hydraulics) | Jusqu'à 25% plus rapide |
| Energy Consumption per 1000 Briques | ~8595 kWh / 1000 unités [1]| ~72 kWh / 1000 unités [1]| Environ 18% réduction |
| Dimensional Tolerance (Block Height) ±1.5 mm ±0.75 mm Tighter control by >50%
Cohérence du produit (Density Variation) ±5% ±2% More uniform quality
Temps moyen entre les pannes (Critical Hydraulics) ~1 200 hours ~1 800 hours Increased uptime reliability
Mold Changeover Time ~45 hours ~2 hours Reduced downtime by >50%

[1] Based on internal testing under equivalent load conditions.

5. SPÉCIFICATIONS TECHNIQUES

Capacité de production: Configurable models from 1 800 up to over 6 000 standard blocks (400x200x200mm) par quart de 8 heures.
Exigences d'alimentation: Moteur d'entraînement principal(s): Standard configuration requires threephase AC power supply at either:
380415V /50Hz/3Ph
220V/60Hz/3Ph
Total connected load ranges from approximately [XX kW] [YY kW] depending on model size.
Spécifications matérielles: Designed for drycast concrete mixes with aggregate size typically up to <10mm; moisture content range [X%Y%].
Dimensions physiques & Poids: Machine footprint varies by model; typical range L:[~8m] x W:[~3 min] x H:[~4m]. Net weight ranges from approximately [~12 tonnes] [~22 tonnes].
Plage de fonctionnement environnementale: Designed for indoor plant installation; ambient temperature range +5°C to +40°C recommended for optimal hydraulic performance.

(Note: Specific numerical values denoted as [XX], [YY], etc., would be populated based on exact machine model.)

6. SCÉNARIOS D'APPLICATION

Municipal Infrastructure Contractor Challenge A contractor faced recurring penalties due to paver supply delays from subcontractors impacting road resurfacing schedules Solution Installation of an onsite CE Marked Brick Making Machine configured specifically for producing interlocking concrete pavers Results Achieved direct control over supply producing over [X000] pavers/day eliminated project delays reduced total material cost by an estimated [Oui]%

Established Block Yard Seeking Expansion Challenge The yard needed higher output capacity but lacked space for multiple machines required consistent quality across all product lines Solution Replaced two older semiautomatic machines with one highcapacity CE Marked Brick Making Machine featuring quickchange molds Results Increased total plant output by [Z]% while reducing operational staff by two fulltime equivalents achieved ENstandard consistency across all products

7. CONSIDÉRATIONS COMMERCIALES

Our procurement model is structured to provide clarity and flexibility:

Niveaux de tarification des équipements:
EntryLevel Plant Model (~€[XXX XXX]): For yards targeting steady production of core block products.
HighCapacity Production Model (~€[XXX XXX]): For largescale contractors or suppliers needing maximum output speed.
Fully Integrated Turnkey Line (~€[XXX XXX]+): Includes auxiliary equipment like mixers conveyors automated pallet handling systems.

Fonctionnalités facultatives: Color feeder attachment robotic pallet dispenser remote diagnostics package advanced data logging software.

Forfaits de services: Choose from annual preventive maintenance plans extended warranty coverage or comprehensive partsandlabor support agreements.

Financing Options We work with accredited partners to offer leasetoown agreements equipment financing loans tailored payment plans subject to credit approval.

8. FAQ

Q What documentation accompanies your CE Marking?
A Each machine ships with a full technical construction file including the EU Declaration of Conformity detailed risk assessment operating manuals in required languages essential for demonstrating compliance during tenders.

Q How does this machine integrate with our existing batching plant?
A Our machines are designed as standalone presses They require a feed conveyor which we can supply Standard interfaces allow connection to most batching systems our engineering team will review your layout specifics prior to purchase

Q What is the expected impact on our overall labor costs?
A While highly skilled operators are still required automation significantly reduces manual handling tasks Field reports typically indicate a net reduction in direct labor costs per thousand bricks produced alongside improved worker safety metrics

Q Les pièces de rechange sont-elles facilement disponibles?
A We maintain regional parts depots Critical wear items like mold liners hydraulic seals are standardized components available exstock Lead times for major assemblies are confirmed at order stage

Q What training is provided?
A Comprehensive onsite training is included covering operation routine maintenance troubleshooting procedures Training is conducted over several days until your designated team demonstrates full competency