1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Scaling your gold recovery operation to 500 TPH introduces significant logistical and operational complexities. Are you facing these critical challenges?

High Capex & Shipping Delays: Procuring and shipping a largescale plant often involves multiple vendors, complex customs, and extended lead times, delaying your project's revenue phase.
OnSite Assembly Complexity: Modular plants that require extensive welding, alignement, and commissioning onsite lead to prolonged downtime, labor overruns, and safety risks.
Gestion incohérente des aliments: At 500 TPH, variations in clay content, distribution granulométrique, or oversize material can rapidly choke conventional scrubbers and screens, causing systemic failure and costly stoppages.
Suboptimal Recovery in Coarse Fractions: Inefficient scrubbing and screening can leave gold locked in conglomerates or behind undersized trommel screens, directly impacting your overall recovery rate and profitability.
Operational Inflexibility: Fixedconfiguration plants struggle to adapt to changing ore body characteristics or seasonal water availability, locking you into a single processing mode.

La question centrale pour les directeurs d'usine est: how do you deploy a reliable, highcapacity washing plant that minimizes shipping risk, accelerates commissioning, and maximizes recovery from variable feed?

2. APERÇU DU PRODUIT

The Bulk 500 Tph Gold Mining Washing Plant is a preassembled, modular processing system designed for the primary scrubbing, dépistage, and gravity concentration of alluvial or eluvial goldbearing material. Engineered for rapid deployment and highvolume throughput.

Flux de travail opérationnel:
1. Alimentation & Présélection: Runofmine material is fed via apron feeder onto a primary vibrating grizzly to remove extreme oversize (+200mm).
2. Gommage intensif: Material reports to a heavyduty rotary scrubber for aggressive attritioning to break down clays and cemented conglomerates.
3. Séparation précise des tailles: Discharged slurry is processed by a highcapacity trommel screen with multiple deck sections (par ex., +75mm waste rock exit; 75mm+10mm intermediate fraction; 10mm d'amende).
4. Concentration & Assèchement: The critical 10mm fraction is routed to a series of sluices or jigs for gold recovery. Coarse fractions can be further scanned or stockpiled.
5. Gestion des résidus: Effluent water and fines are directed to a settling pond or optional cyclone/water clarification module for recycling.

Champ d'application & Limites:
Portée: Ideal for largescale alluvial/eluvial deposits with high clay content requiring intensive liberation. Suitable for both fixed plant installations and semimobile mining campaigns.
Limites: Not designed for hard rock (lode) ore processing. Performance is contingent on feed characteristics like clay plasticity and rock abrasiveness. Requires consistent water supply or closedloop system integration.

3. CARACTÉRISTIQUES PRINCIPALES

Conception de patins modulaires | Base technique: Structural steel skids with prealigned mounting points & integrated walkways | Avantage opérationnel: Reduces onsite assembly time by up to 70%, minimizes heavy lift requirements, enhances worker safety during installation | Impact sur le retour sur investissement: Faster timetoproduction reduces financing costs and accelerates revenue generation.

Épurateur rotatif robuste | Base technique: Highlift flight design with reinforced wear plates driven by hydrostatic drive system | Avantage opérationnel: Provides consistent torque under variable load conditions for complete clay disintegration without bogging down | Impact sur le retour sur investissement: Maximizes gold liberation from cemented material directly boosting overall recovery yield.

MultiStage Trommel Screen | Base technique: Segmented screen decks with replaceable polyurethane panels; independent drive system | Avantage opérationnel: Enables precise separation of waste rock (+75mm), scannable gravels (75mm+10mm), and goldbearing sands (10mm) in one unit | Impact sur le retour sur investissement: Reduces downstream equipment load and improves concentration efficiency by isolating target fractions.

Système de contrôle PLC centralisé | Base technique: Automated control of feed rate, scrubber torque, water addition via industrial PLC with HMI interface | Avantage opérationnel: Allows operators to optimize process parameters in realtime from a single station; includes fault diagnostics | Impact sur le retour sur investissement: Lowers labor requirements per ton processed and reduces human error leading to more stable operation.

PrePiped Water & Slurry Circuitry | Base technique: Major intermodule piping (water supply, slurry lines) preinstalled on skids prior to shipment | Avantage opérationnel: Dramatically reduces onsite plumbing work; enables pressure testing prior to dispatch ensuring leakfree startup | Impact sur le retour sur investissement: Cuts commissioning time by weeks and eliminates associated piping labor costs.

Reinforced Structural Fabrication | Base technique: Analyse par éléments finis (FEA)optimized frames designed for dynamic loads during transport & opération | Avantage opérationnel: Withstands stresses of sea freight & overland transport without distortion; ensures longterm structural integrity under continuous use | Impact sur le retour sur investissement: Eliminates costly remedial steelwork onsite; extends plant service life reducing lifecycle cost.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (Modular Plant) | Bulk 500 Tph Gold Mining Washing Plant Solution | Avantage (% Amélioration) |
| : | : | : | : |
| OnSite Commissioning Time (from delivery) | 812 semaines (welding/alignment/piping) | 23 semaines (bolting/pretested connections)| Jusqu'à 75% plus rapide |
| Clay Disintegration Efficiency (for high plasticity feed) ~90% liberation after retention time ~95%+ liberation after retention time| ~57% higher recovery potential |
| Shipping Volume Optimization (Total TEU estimate) Typically requires bespoke packing/disassembly Fully containerized on custom skids within standard HLO dimensions| Jusqu'à 30% reduction in freight volume/cost |
| Disponibilité opérationnelle (Scheduled runtime %) Typiquement 92% via robust grizzly/scrubber interface & PLC control| ~8% increase in productive hours |

5. SPÉCIFICATIONS TECHNIQUES

Nominal Capacity: 500 tonnes par heure (base d'alimentation sèche).
Feed Size Maximum: Up to 250mm lump size.
Exigences d'alimentation: Environ. 750900 kW total installed power (dépend de la configuration). Designed for HV supply (6.6kV /11kV) or stepdown transformers for LV motor groups.
Spécifications matérielles:
Scrubbing Shell/Flights: AR400 AbrasionResistant Steel with bolton replaceable liners.
Trommel Screen Frame & Drums: Mild steel with polyurethane screen media.
Travaux de goulotte & Blanchisseurs: 10mm mild steel plate with replaceable ceramic/urethane wear tiles.
Structural Steelwork: ASTM A36 painted with industrial epoxy primer & finish.
Dimensions physiques (Approximate – modular breakdown):
Primary Feed/Grizzly Module: L12m x W6m x H5m.
Scrubber Module: L15m x W7m x H6m.
tambour & Concentrator Module: L18m x L8m x H7m.
Each module designed for road transport compliance in key mining regions.
Plage de fonctionnement environnementale:
Température ambiante: 20°C à +50°C.
Water Consumption: Variable; environ. 8001200 m³/day depending on clay content.

6. SCÉNARIOS D'APPLICATION

LargeScale Alluvial Mining Operation West Africa Challenge A new concession required processing of highly cemented gravels with nuggety gold at a scale of over 15 million bank cubic meters annually Solution Implementation of two parallel Bulk 500 Tph Gold Mining Washing Plants fed by hydraulic excavators Results Achieved steadystate throughput of >480 TPH per plant Clay breakup efficiency exceeded >96% conduisant à une estimation +6% recovery improvement compared To the previous contractor's setup Full plant commissioned within four weeks Of module delivery

Established Mine Site Expansion Australia Challenge An existing operation needed To double its gravel processing capacity but had limited available space And a strict sixmonth production deadline Solution A single Bulk 500 Tph plant was configured For direct integration into the existing site water And tailings infrastructure maximizing footprint use Results The preassembled modules were installed And operational within three weeks minimizing disruption To the existing line The new unit matched the original plant's Recovery performance from day one meeting the expansion timeline

7 CONSIDÉRATIONS COMMERCIALES

Pricing tiers are typically structured around core configuration:

Base Configuration Includes primary feed scrubber trommel basic sluice concentration And modular walkways/staircases Optional Feature Additions Can include secondary gravity circuits e.g., jigs centrifugal concentrators integrated water clarification systems dewatering screens For coarse fractions extended conveyors For waste stacking

Service Packages Offered as annual preventative maintenance plans remote monitoring support Onsite technical assistance during startup And operator training programs Financing Options Available through partner institutions Can include leasing structures milestonebased project finance Or traditional equipment loans subject To credit approval

8 FAQ

What Is The lead time From order To shipment For A Bulk Tph Gold Mining Washing Plant Based On current manufacturing schedules standard configurations can be ready For sea freight within months from contract execution subject To final engineering review

How does This plant handle variations In water supply Or pressure Field data shows The PLCcontrolled system can modulate internal recycle pumps To maintain process density However A minimum clean water makeup Of approximately m³/hour Is recommended For optimal performance Closedloop systems Are available As an option

Are The modules compatible With our existing conveying And stockpiling infrastructure Yes Interface points For feed input And product/waste discharge streams Are standardized Engineering drawings are provided early In the process To facilitate seamless integration planning With your site layout

What Is The expected liner wear life In The scrubber And trommel sections Wear life depends heavily On feedstock abrasiveness Industry testing demonstrates That With typical quartzitic gravels AR liners In the scrubber last between hours Replaceable trommel screen panels typically last hours

Do you provide operator training As part Of The commissioning package Yes Standard commissioning includes A comprehensive twoweek training program For your operations And maintenance teams covering daily procedures troubleshooting And safety protocols