1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent vos marges bénéficiaires globales ou minières? Le concassage primaire est un goulot d'étranglement critique, et une panne d'équipement se répercute ici sur toute votre chaîne de traitement. Considérez ces défis communs:
Temps d'arrêt imprévus: Premature wear on crusher jaws and bearings leads to catastrophic failure, halting production for days and incurring significant labor and parts costs.
Coûts d'exploitation élevés par tonne: Frequent component replacement, excessive energy consumption per tonne crushed, and high maintenance labor hours directly reduce your bottom line.
Sortie incohérente & Qualité du produit: Worn or poorly designed jaw profiles cause feed material to slab or produce excessive fines, failing to meet spec and creating downstream processing issues.
Flexibilité d'alimentation limitée: Inability to handle a varied feed size or occasional tramp material without stalling or causing damage, reducing overall plant flexibility.

Is your primary crusher a constant source of cost and concern? Il est temps d’évaluer une solution conçue pour le coût total de possession.

2. APERÇU DU PRODUIT

The Bespoke JC5000 is a heavyduty, singletoggle jaw crusher designed for highcapacity primary crushing in quarrying, exploitation minière, et applications de recyclage par démolition. Its robust design focuses on delivering consistent performance with minimized operational expense.

Flux de travail opérationnel:
1. Consommation alimentaire: Large runofmine or blasted feed (jusqu'à 1300mm) est dirigé vers les profondeurs, chambre de concassage sans étouffement.
2. Action écrasante: A highinertia flywheel and an aggressive elliptical jaw motion apply intense compressive force to the material against the fixed jaw plate.
3. Décharge & Autorisation: Crushed material exits at the bottom with a consistent discharge setting, aided by a hydraulic toggle tensioning and adjustment system for quick product size changes.

Champ d'application: Idéal pour le hard rock (granit, basalte), minerais abrasifs, et béton armé. Convient aux usines stationnaires ou aux grandes installations mobiles sur chenilles.
Limites: Non conçu pour coller, matériaux riches en argile sans pré-criblage; requires professional installation on a engineered substructure.

3. CARACTÉRISTIQUES PRINCIPALES

Ajustement CSS Hydroset | Base technique: Hydraulic ram behind the toggle plate | Avantage opérationnel: Réglage côté fermé (CSS) adjustments can be made in minutes under load, sans arrêter le broyeur. | Impact sur le retour sur investissement: Reduces downtime for product changes by up to 80%, augmentation de l'utilisation des installations.

Conception de roulements à rouleaux robustes | Base technique: Spherical selfaligning roller bearings on both eccentric shaft and toggle seat | Avantage opérationnel: Higher load capacity and longer service life compared to bronze bushings; runs cooler with lower friction. | Impact sur le retour sur investissement: Prolonge les intervalles d'entretien des roulements de 23x, lowering parts inventory costs and unplanned failure risk.

Géométrie optimisée de la chambre de concassage | Base technique: Analyse par éléments finis (FEA)designed chamber profile with steep nip angle | Avantage opérationnel: Promotes deep drawing of feed material, réduit le pontage, and increases throughput capacity per unit of energy consumed. | Impact sur le retour sur investissement: Les données de terrain montrent un 1218% improvement in tonnes per hour (tph) at equivalent power draw versus previous generation designs.

BoltOn Wear Parts System | Base technique: Modular jaw plates with mechanically locked wedges | Avantage opérationnel: Sûr, toolchangeable wear parts without welding; reversible jaws maximize metal utilization. | Impact sur le retour sur investissement: Cuts jaw plate changeout time by over 50% and extends liner life by up to 30%, directly reducing labor and consumable costs.

Suppression de la poussière intégrée & Scellage | Base technique: Labyrinth seals with positivepressure grease purging points at all bearing locations | Avantage opérationnel: Effectively excludes dust and contaminants from critical bearing assemblies. | Impact sur le retour sur investissement: Proven to be the primary factor in achieving documented bearing service life exceeding 25,000 hours in abrasive environments.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (Classe comparable) | Bespoke JC5000 Solution | Avantage (% Amélioration) |
| : | : | : | : |
| Disponibilité / Temps de disponibilité| ~92% (programmé & arrêts imprévus) | Les tests industriels démontrent >96% disponibilité| +4% (+430 hrs annual production) |
| Coût des pièces d'usure/tonne| Référence (100%)| Reduced consumption via geometry & métallurgie| 25% à 35% |
| Efficacité énergétique (kWh/tonne)| Référence (100%)| Cinématique optimisée & conception de la chambre| 10% à 15% |
| Maintenance Labor Hours/Year| ~250 hours (estimates) | Simplified access & bolton components| 40% (~100 hours saved) |

5. SPÉCIFICATIONS TECHNIQUES

Plage de capacité: Jusqu'à 1,750 tonnes par heure (en fonction du matériau d'alimentation et du réglage du côté fermé).
Ouverture d'alimentation: 1300mm x 1000 mm (51" x 40").
Exigence de puissance: 200 kW (270 HP) electric drive standard; configured for direct coupling to industrystandard motors.
Spécifications matérielles: Cadre en acier fabriqué à haute résistance; Plaques à mâchoires en acier au manganèse (14%18% facultatif); Arbre excentrique en acier allié forgé.
Dimensions physiques (LxlxH): Environ. 4.5m x 3.8m x 3.6m (installation footprint).
Poids opérationnel: ~62 000kg.
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +45°C; protection systems available for extreme dust or humidity.

6. SCÉNARIOS D'APPLICATION

Projet d'agrandissement de la carrière de granit

Défi: A major quarry needed higher primary throughput but faced space constraints preventing a parallel crushing line setup.
Solution: Replacement of two older jaw crushers with a single Bespoke JC5000 Jaw Crusher fitted with premium abrasionresistant jaws.
Résultats: Achieved required tonnage increase within the same footprint while reducing energy costs by an estimated $25k annually due to higher efficiency of one modern unit versus two older units.

Modernisation de l'usine de traitement du minerai de fer

Défi: Chronic downtime from premature bearing failures in an extremely abrasive environment led to unpredictable production shortfalls.
Solution: Installation of the Bespoke JC5000 Jaw Crusher specifically for its sealed roller bearing design integrated with an automated grease management system.
Résultats: Bearing service life extended from an average of 8 mois à plus 36 months postinstallation—a key factor in helping the plant exceed its annual availability target by over three percentage points.

7. CONSIDÉRATIONS COMMERCIALES

The investment in a Bespoke JC5000 Jaw Crusher is structured around providing predictable total cost ownership.

Niveau de tarification de l'équipement de base: Includes core crusher assembly with standard motor mounts,lecteurs de courroies trapézoïdales,and basic instrumentation.Consult factory for current pricing aligned with regional markets.
Fonctionnalités facultatives & Forfaits:

Forfait Performances: Includes hydraulic setting adjustment,wedge release system,and advanced motor starter/controls package.
Durability Package: Upgraded metallurgy jaw plates,customized liner profiles,and enhanced sealing kits for severeservice applications.
Monitoring Package: Integrated vibration sensors,sondes de température,and remote telemetry gateway for predictive maintenance data flow.

Contrats de service:

Assistance Platine: Comprehensive annual inspection,services de maintenance prédictive,and priority parts dispatch with guaranteed response times.
Assistance Or: Scheduled inspection servicesand discounted parts pricing.

Financing Options are available through our partners including equipment leasing structures tailoredto capital expenditure cyclesand project financing modelsfor largescale greenfield developments.

FAQ

Q1 Is the Bespoke JC5000 compatible with my existing plant infrastructure?
A1 The JC5000 is designedto interfacewith standard heavyduty feeders conveyorsand support structures.Detailed foundation drawingsand interface specificationsare providedfor engineering reviewby your contractorsto ensure compatibility.

Q2 What is the expected impacton my operational staffing?
A2 Your operators will benefitfrom simplified daily checksand much faster product size adjustments.Routine maintenance tasksrequire fewer manhoursdue tooverengineered access pointsandthe bolton wear part systemreducing complexity.

Q3 How doesyour pricing modelcompareto totalcostof ownership(Coût total de possession)?
A3 Our commercial proposalincludesa detailed TCO projectioncontrastingthe initial capital outlayagainstprojected savingsin energyconsumptionwear partsandmaintenance laborovera standardfiveyearperiod.This providesa clear financial picturefor your evaluation.

Q4 What lead timescan we expectfor deliveryand commissioning?
A4 Standard lead timesvarybasedon configurationandglobal supply chain conditions.Upon order confirmationyou will receivea project planwith key milestonesincludingfactory acceptance testingdeliveryandsupervised commissioningby our field engineers

Q5 Are performance guaranteesoffered?
A5 Yeswe provideguaranteed performance figuresfor capacitypower consumptionandwear part lifewhen processingagreedupon reference materialsunder defined operating conditionsThese are detailedin our commercial contract

Q6 Can you assistwith wear part logisticsandreplacement planning?
A6 We recommendour planned service agreementswhich includeconsumables forecastingbasedonyour specificproduction dataThis ensurescorrectpartsare availablewhen neededminimizing inventory carryingcostsfor you

Q7 What trainingis providedfor our maintenance team?
A7 Comprehensive trainingis includedcoveringoperationdaily safety checksroutine maintenance proceduresandwear part replacementThis is conductedboth duringcommissioningandonsiteas required