The Fine Crushing & Washing Mobile Station is a versatile, self-contained crushing and screening system designed for high-efficiency processing of materials like sand, gravel, and aggregates. It integrates fine crushing, screening, and washing functions into a single mobile unit, making it ideal for quarries, mining, construction waste recycling, and sand production.
Key Features:
1. Compact & Mobile Design
– Mounted on a wheeled or tracked chassis for easy relocation between job sites.
– No need for fixed infrastructure, reducing setup time and costs.
2. Fine Crushing System
– Equipped with a high-efficiency fine crusher (e.g., impact crusher, cone crusher, or vertical shaft impactor) to produce uniformly sized end products.
– Adjustable discharge settings for different output sizes (typically 0-5mm to 0-20mm).
3. Integrated Washing System
– Includes a sand washer (wheel or screw type) to remove impurities (clay, dust) and improve product quality.
– Optional dewatering screens for moisture control in final products.
4. Multi-Stage Screening
– Vibrating screens classify materials into different grades before washing.
– May include pre-screening to remove oversized material before crushing.
5. Automated Control System
– PLC-based control panel for monitoring and adjusting operations remotely.
– Real-time diagnostics for maintenance optimization.
6. Environmentally Friendly
– Water recycling systems minimize water consumption.
– Dust suppression systems reduce airborne particles.
Applications:
– Manufactured sand (M-sand) production for construction.
– Aggregate processing in quarries and mines.
– Recycling of construction & demolition waste (concrete, bricks).
– Mineral washing (e.g., silica sand, iron ore).
Advantages Over Fixed Plants:
✔ Flexibility – Move between sites without disassembly.
✔ Lower Logistics Costs – On-site processing reduces transport needs.
✔ Quick Setup – Operational within hours of arrival.
Popular Models & Brands:
– Sandvik Mobile Crushers & Screens (e.g., Sandvik QI442 with washing)
– Metso Lokotrack® LT7150 + Spiral Washer (VSI crushing + washing)
– Terex Finlay 684 + Aggwash
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