1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? Managing a crushing and screening operation presents persistent challenges that directly impact your bottom line. Consider these common scenarios:
High Maintenance Costs & Unscheduled Downtime: Frequent component failures and reactive repairs lead to costly work stoppages. Can your budget withstand the dual hit of parts replacement and lost production?
Inefficient Material Flow & Bottlenecks: Mismatched equipment capacities or poor plant layout result in idle crushers waiting for screens, or viceversa. How much potential throughput are you sacrificing daily?
Inconsistent Final Product Specification: Fluctuations in gradation and contamination reduce product value and lead to rejected loads, damaging client relationships and revenue.
Rising Operational Complexity & Labor Costs: Does running your plant require constant manual adjustment and oversight, tying up skilled personnel on routine tasks instead of optimization?
Rapid Wear in Abrasive Applications: The financial burden of constantly replacing liners, screens, and wear parts in highabrasion environments can be staggering.

If these issues sound familiar, the solution lies not in a single machine, but in a cohesive system designed from the ground up for synchronized performance. The right wholesale crushing and screening equipment package is engineered to address these exact pain points.

2. PRODUCT OVERVIEW

This product line encompasses complete, semifixed, or modular crushing and screening plants available for wholesale procurement. These integrated systems are designed for highvolume aggregate production, mining prebeneficiation, and C&D recycling. The operational workflow is engineered for continuous material processing:

1. Primary Size Reduction: Raw feed material is reduced by a primary crusher (e.g., jaw or gyratory) to a conveyable size.
2. PreScreening & Routing: A primary screen separates fines and directs onsize material to later stages, optimizing crusher load.
3. Secondary/Tertiary Crushing: Cone or impact crushers further reduce material to the target specifications in closedcircuit with screens.
4. Final Sizing & Stockpiling: Multiple deck screens precisely sort crushed material into specified grades, which are then conveyed to designated stockpiles.

Application Scope: Ideal for hightonnage quarrying, largescale mining precrushing, and major infrastructure projects requiring consistent, spec aggregate.
Limitations: These are capitalintensive systems designed for stationary or semipermanent installation. They are not suitable for smallscale, highly mobile contract crushing requiring daily relocation.

3. CORE FEATURES

Intelligent Process Control System | Technical Basis: PLCbased automation with loadmanagement algorithms | Operational Benefit: Monitors crusher power draw and feed rates to prevent overloads and optimize throughput automatically | ROI Impact: Reduces operator intervention requirements by up to 40% and increases average throughput by 815% through consistent operation.

Unified Chassis Modular Design | Technical Basis: Preengineered, bolttogether modules for crushers, screens, and conveyors | Operational Benefit: Dramatically reduces plant setup and relocation time compared to traditional fixedbase construction | ROI Impact: Cuts installation labor costs by an estimated 30% and minimizes revenue loss during plant repositioning.

HeavyDuty Component Standardization | Technical Basis: Common bearing housings, hydraulic components, and drive systems across multiple machine types | Operational Benefit: Simplifies maintenance training and reduces required spare parts inventory | ROI Impact: Lowers lifetime maintenance costs by an average of 18% and improves repair turnaround time.

Advanced Wear Protection Layout | Technical Basis: CADoptimized wear part geometry using AR400/500 steel or ceramic composites | Operational Benefit: Extends service intervals for liners, blow bars, and screen media in abrasive applications | ROI Impact: Directly reduces consumable parts cost per ton by up to 25%, based on field data.

Centralized Greasing & Lube System | Technical Basis: Automated, programmable lubrication system with feed lines to critical bearing points | Operational Benefit: Ensures optimal bearing lubrication without manual intervention, preventing premature failures | ROI Impact: Mitigates a leading cause of unscheduled downtime, potentially saving hundreds of production hours annually.

Integrated Dust Suppression Manifold | Technical Basis: Strategically placed spray nozzles powered by an onboard pump system | Operational Benefit: Effectively controls dust at transfer points without requiring extensive external infrastructure | ROI Impact: Helps maintain regulatory compliance and improves site working conditions, avoiding potential fines.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (Average) | Our Wholesale Crushing & Screening Solution | Advantage (% Improvement) |
| : | : | : | : |
| Tonnage per Maintenance Hour (TPMH)¹| 850 950 TPMH| 1,150 1,250 TPMH| +25% |
| Plant Setup / Commissioning Time²| 1014 Days| 68 Days| 40% |
| Power Consumption per Ton Processed³| ~0.85 kWh/t| ~0.72 kWh/t| 15% |
| Wear Part Life (Abrasive Granite)⁴| ~120k Tons (Manganese)| ~150k Tons (Composite)| +25% |

(¹Based on comparable midsize cone crusher circuit data;²For modular plant relocation;³System average under similar load;⁴Secondary stage concave/mantle life)

5. TECHNICAL SPECIFICATIONS

System Capacity Range: Configurable from 300 to over 1,200 metric tons per hour (tph), depending on feed material hardness (Bond Work Index) and final product size.
Primary Power Requirements: Total connected power typically ranges from 450 kW to 1.2 MW for a full circuit; designed for grid connection or highcapacity gensets.
Material Specifications: Fabricated from hightensile steel (S355J2); Critical wear components utilize AR500 steel plate or OEMequivalent manganese/cast composite alloys.
Physical Dimensions (Modular): Individual module dimensions standardized for transport; typical max module size L12m x W3m x H4m.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +45°C; dust protection rating of IP55 on electrical components; can be specified with coldclimate packages (heated lube systems).

6. APPLICATION SCENARIOS

Granite Quarry Expansion Project

Challenge: A quarry needed to increase annual production by 35% but faced space constraints that prevented traditional plant expansion using disparate equipment.
Solution: Implementation of a compact tertiary crushing & screening module that integrated seamlessly with existing secondary output via overland conveyor.
Results: Achieved the target tonnage increase within the same footprint within six weeks of commissioning.

LargeScale Infrastructure Contractor

Challenge: A contractor building a major highway required multiple spec aggregates across a long project corridor but wanted to avoid repeated mobile plant setup/teardown cycles.
Solution: Procurement of two semifixed modular crushing plants that were relocated twice along the project route as work progressed.
Results: Reduced total aggregate cost by an estimated $0.85/ton compared to purchased materials while maintaining complete control over gradation schedules.

Iron Ore PreBeneficiation Circuit

Challenge: An iron ore mine experienced excessive energy consumption in its grinding mill due to inconsistent feed size from its old primary crushing station.
Solution: Installation of a new primary jaw crushing module paired with a heavyduty scalping screen module ahead of the mill circuit.
Results: Achieved more consistent mill feed (100mm), resulting in measured grinding circuit energy savings of approximately $0.11 per ton processed.

7. COMMERCIAL CONSIDERATIONS

Our wholesale crushing equipment is offered under clear commercial structures:

Pricing Tiers:
Tier I – Base Plant Package – Includes primary unit(s), basic screening module(s), walkway access structures
Tier II – Performance Package – Adds advanced automation control system (PLC), upgraded dust suppression package
Tier III – Turnkey Package – Includes all conveyors/interconnects switchgear/power distribution panel

Optional Features / Upgrades
Onboard diesel generator power modules
Hydraulic lifting legs / selferecting crane packages
Specialized wear liners for ultraabrasive applications

Service Packages
12month comprehensive warranty covering parts/labor
Extended support agreements providing scheduled inspections/parts discounts

We offer flexible financing options including capital lease operating lease structures tailored align with project cash flow timelines

FAQ

What level of site preparation is required before delivery?

Our modular systems require prepared subbase capable supporting point loads as specified engineering drawings Minimal concrete foundations typically required only anchor bolts reducing civil works cost time

How does this equipment integrate with our existing conveyors stackers?

Standardized discharge heights belt widths ensure compatibility most common stockpile conveyor systems Interface drawings provided advance facilitate seamless integration into your current material flow

What typical lead times apply wholesale orders?

Lead times vary based complexity configuration Standard mediumcapacity aggregate plants typically available within weeks months following order confirmation Custom configurations may require additional engineering time

Are operator training maintenance manuals included purchase?

Yes comprehensive documentation provided includes detailed operation manuals parts books schematic diagrams We also recommend structured onsite training program conducted commissioning engineers ensure your team achieves proficiency quickly

What financing options available commercial buyers?

We work several reputable industrial equipment finance providers offer range solutions including finance leases operating leases term loans Structure chosen depends factors tax treatment balance sheet objectives cash flow profile