1. PAINPOINT DRIVEN OPENING

Are you managing a crushing operation burdened by inconsistent output, unpredictable maintenance costs, and excessive downtime? The challenges of sourcing reliable primary crushing equipment directly impact your bottom line. Consider these common operational hurdles:
Capital Lockin & Brand Dependency: Committing to a single OEM's ecosystem often limits future flexibility and results in costly, proprietary parts.
Inconsistent Feed Processing: Fluctuations in feed size and hardness can cause chokeups or suboptimal throughput, delaying downstream processes.
High Lifetime Maintenance Costs: Standard designs with numerous wear points and complex assemblies lead to frequent liner changes and extended mechanical downtime.
Limited Configuration Flexibility: A fixed plant design may not adapt efficiently to new project specifications or varying material characteristics.

What if you could deploy a highperformance primary crushing station that carries your brand, is built to your precise operational parameters, and is engineered for total cost of ownership? This is the fundamental proposition of a white label stone crusher plant.

2. PRODUCT OVERVIEW

A white label stone crusher plant is a heavyduty, stationary or semimobile primary crushing solution manufactured by an established industrial equipment supplier and branded for your company. It is designed for the initial reduction of large quarried rock, blasted ore, or demolition concrete into manageable aggregate.

Operational Workflow:
1. Feed Intake: Runofquarry material (up to specified max feed size) is delivered via dump truck or loader into a rugged vibrating grizzly feeder (VGF).
2. PreScreening & Crushing: The VGF removes fines and bypasses subsize material while directing oversize rock into the jaw crusher’s crushing chamber.
3. Primary Reduction: The robust jaw crusher applies compressive force via a fixed and moving jaw plate, breaking the rock through multiple crush cycles until it passes the set closedside setting (CSS).
4. Product Discharge: Crushed material is discharged onto the main product conveyor for transport to secondary processing or stockpiling.

Application Scope & Limitations:
Scope: Ideal for hightonnage primary crushing of abrasive materials like granite, basalt, quartzite, and recycled concrete. Suited for greenfield quarry development, largescale construction aggregate production, and mining prebeneficiation.
Limitations: Not designed as a finished aggregate solution; secondary/tertiary crushing circuits are required for most specification products. Maximum feed size and capacity are fixed by the initial engineering design.

3. CORE FEATURES

Modular Frame Design | Technical Basis: Preengineered, bolttogether heavysection steel construction | Operational Benefit: Enables faster site installation and future reconfiguration or relocation with minimal cutting/welding | ROI Impact: Reduces installation time by up to 40%, lowering labor costs and accelerating commissioning.

HeavyDuty Vibrating Grizzly Feeder (VGF) | Technical Basis: Highstrength steel deck with adjustable grizzly bars; driven by twin outofbalance motors | Operational Benefit: Scalps fines efficiently to reduce crusher load and prevents bridging; improves overall system throughput | ROI Impact: Increases effective crusher capacity by 1525% by optimizing feed and reducing wear on primary liners.

DeepCrushing Jaw Chamber Geometry | Technical Basis: Optimized nip angle and long crushing stroke profile based on kinematic analysis | Operational Benefit: Promotes interparticle crushing for better shape characteristics and provides consistent reduction ratio across the liner life | ROI Impact: Improves product yield within spec limits by an average of 8% while extending liner service intervals.

Centralized Greasing & PLC Control System | Technical Basis: Automated lubrication points routed to a single station; programmable logic controller with touchscreen HMI | Operational Benefit: Ensures critical bearings receive proper lubrication on schedule; allows operators to monitor amp draw, CSS settings, and production data from a central location | ROI Impact: Mitigates premature bearing failure (a leading cause of unplanned downtime) by over 70% and reduces daily walkaround inspection time.

Standardized Wear Part Inventory | Technical Basis: Crusher designed around commonly available jaw plate profiles (e.g., quasiuniversal patterns) from multiple foundry sources | Operational Benefit: Eliminates reliance on singlesource OEM parts; enables competitive sourcing of highquality manganese steel wear parts | ROI Impact: Can reduce longterm wear part costs by 2035% through competitive procurement.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard White Label Offering | Our White Label Stone Crusher Plant Solution | Advantage (% Improvement) |
| : | : | : | : |
| Installation & Commissioning Time | 68 weeks with significant field fabrication | 34 weeks with preassembled modules | ~50% faster deployment |
| Mechanical Availability (Annual) | 8892% (estimated) based on standard bearings/seals| Target >95% via enhanced sealing & lube systems| +35 percentage points |
| Wear Part Interchangeability| Limited; often requires custom patterns from supplier's partner foundry| High; designed for quasiuniversal patterns from major foundries globally| Enables multisource procurement |
| Power Consumption per Tonne Crushed| Baseline defined by standard motor sizing & mechanical efficiency| Optimized via directdrive configurations & chamber geometry efficiency gains| Up to 7% improvement in energy efficiency |
| OnSite Reconfiguration Potential| Low; welded structures require major cutting/engineering for changes| High; modular bolttogether design facilitates layout changes or additions| Reduces future CAPEX on plant modifications |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Configurable from 300 to 1,200 tonnes per hour (TPH), depending on material density (1.6t/m³ standard), feed size distribution, and desired product gradation.
Primary Crusher Type: Single Toggle Overhead Eccentric Jaw Crusher.
Feed Opening: Options from 900mm x 600mm up to 1500mm x 1200mm.
Max Feed Size: Up to 85% of crusher inlet width.
Power Requirements: Total installed power typically between 150kW 400kW (including VGF drive motors). Designed for connection to mains grid or suitable mobile power packs.
Material Specifications: Fabricated from S355JR structural steel; abrasionresistant steel liners in hopper areas; highstrength alloy steel shafts; cast manganese steel jaw plates.
Physical Dimensions (Example): For a midrange model (~600 TPH), approximate footprint of 18m (L) x 7m (W). Height varies with feed hopper design.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +45°C. Dust suppression system connections are standard at all transfer points.

6. APPLICATION SCENARIOS

Granite Quarry Expansion Project

Challenge: A regional aggregate producer needed to double primary capacity but required the new plant section to integrate seamlessly with existing secondary circuits under their established brand identity.
Solution: Implementation of a white label stone crusher plant featuring a deepchamber jaw crusher sized at 900 TPH capacity. The plant was supplied as three major skidmounted modules for rapid connection.
Results: The line was commissioned in under four weeks. Plant availability has averaged >96% over two years due to the robust lubrication system. The client reported a 22% reduction in primary stage wear part costs through their own competitive sourcing strategy.

LargeScale Infrastructure Contractor

Challenge: A contractor secured a multiyear highway project requiring an onsite primary crushing circuit for processing excavated rock into base material. They needed branding control but lacked internal engineering resources for custom design.
Solution: Deployment of a semimobile white label stone crusher plant complete with integrated walkways, safety guards, dust suppression kit branded per contractor specifications.
Results:The turnkey solution eliminated reliance on remote quarries.The contractor achieved consistent production of 500 TPH of certified base material,directly controlling quality,schedule,and logistics costs.The modular nature allows planned relocation between project sites.

7.COMMERCIAL CONSIDERATIONS

Our white label stone crusher plants are offered under three commercial tiers:

1.Base Equipment Package: Includes core modules,crushers,VGFs,motors,and drives.Basic PLC controls.Priced as capital purchase,FOB manufacturing facility.Suitablefor clientswith stronginhouse maintenanceand integration teams

2.Enhanced Package: Adds automated grease systems,dust suppression package,belt scalesfor production tracking,and extended walkway/guard systems.Includes commissioning supervision.Financingand leasing options available through partner institutions

3.Full Service Agreement: Comprehensive package including equipment,a dedicated spare parts inventory starter kit,and annual service inspections.Optional performancebased maintenance contracts can be structuredto guarantee mechanical availability targets

All configurations include full technical documentation(GA drawings,P&IDs,wiring diagrams)and operator training materials brandedwith your company logo

8.FAQ

Q:What levelof customizationis possiblewitha white label solution?
A:Customizationis focusedon operational parameters(capacityfeed sizeproduct range)and brandingnot core reengineeringWe adjusthopper sizesconveyor lengths motor specificationsand control system interfacesto matchyour exact process flowwhile maintainingthe integrityof provenstandard components

Q How doyou ensurepartswillbe availablein10years?
A By designingaround widelyavailableindustrystandardwear partpatterns(likejaw plates)and usingcommon bearingsealsand other mechanicalcomponentsfrom global suppliersThis decouplesyour longtermparts supplyfrom any singleentityensuringcompetitive sourcingfor decades

Q Whatisthe typicalleadtimefrom orderto commissioning?
A For standardconfigurationslead timesrange from16to24weeksdependingon project complexityand current manufacturingload Preengineeredmodulesexpedite this processsignificantlycomparedto fullycustomoneoffplants

Q Canthisplantintegratewithourexistingsecondarycircuitandcontrolsystem?
A YesThe electricalcontrolsystemis designedfor interoperabilityProvidingstandardcommunicationprotocols(likeModbus TCP/IP)allowsintegrationinto your widerSCADA networkMechanicalinterfaces(dischargeheightconveyor speeds)are engineeredto your providedspecificationsduringthe designphase

Q Whatarethe keyfactorsdeterminingfinalequipmentprice?
A The threeprimarycost driversare1)thesizeand modelof theprimarycrusherwhich dictatesstructural requirements2)thelevelof onboardautomationandsafetysystems3)thedegreeof preassemblyrequiredModulesassembledand testedat our facilitycarry ahigherequipmentcostbut significantlylowerfield installationcost