White Label Stone Crusher Plant Sourcing

1. PainPoint Driven Opening

Are you losing 1218% of your annual margin due to inconsistent crusher plant quality from unbranded OEMs? Do your engineering contractors report 35 day delays per month waiting for replacement parts that don’t fit? Is your plant manager spending 20% of their time reengineering poorly documented electrical and mechanical interfaces?

For commercial buyers and plant operators, sourcing a stone crusher plant under a white label agreement often means inheriting someone else’s design flaws. The hidden costs are measurable: unscheduled downtime averages $2,800 per hour for a 200 TPH plant, and substandard manganese wear rates can increase your costperton by 15%. The question is not whether you need a plant—it is whether you can source one that performs to your brand’s specifications without the engineering overhead.

2. Product Overview

This White Label Stone Crusher Plant is a complete, preengineered crushing and screening system designed for commercial buyers who require a branded, fieldproven solution without inhouse fabrication. The equipment package includes primary jaw crusher, secondary cone crusher, vibrating screens, conveyors, and control panel—all configured to your capacity and material specifications.

Operational Workflow:
1. Feed Hopper & Apron Feeder – Regulated material flow prevents choke feeding and reduces liner wear.
2. Primary Jaw Crushing – 150300 MPa compressive strength material reduced to 150200 mm.
3. Secondary Cone Crushing – Closedside setting adjusted for final product size (2040 mm typical).
4. Vibratory Screening – Multideck screening separates 34 product fractions simultaneously.
5. Stockpile Conveying – Radial stackers or fixed conveyors deliver finished aggregates.

Application Scope: Suitable for hard rock (granite, basalt), river gravel, and limestone. Not recommended for highclay content materials (>12%) without additional washing equipment.

3. Core Features

Modular Frame Design | Technical Basis: Bolted, nonwelded structural steel joints | Operational Benefit: Onsite assembly in 5 days vs. 14 days for welded frames | ROI Impact: Reduces installation labor cost by 40% and eliminates hotwork permits

Standardized Electrical Cabinet | Technical Basis: Prewired, PLCready NEMA 4X enclosure with labeled terminals | Operational Benefit: Your electrician connects 12 main cables—no custom wiring | ROI Impact: Commissioning time reduced from 3 days to 8 hours

Interchangeable Wear Parts | Technical Basis: Common bolt pattern across jaw and cone crusher liners | Operational Benefit: Single inventory of manganese parts fits multiple plant configurations | ROI Impact: Spare parts holding cost reduced by 25%

Integrated Dust Suppression | Technical Basis: Water spray nozzles at 4 transfer points with flow control valves | Operational Benefit: Meets local PM10 emission standards without baghouse | ROI Impact: Avoids $15,000$25,000 in retrofitting fines

Remote Monitoring Interface | Technical Basis: Modbus RTU communication to your SCADA system | Operational Benefit: Realtime amp draw and bearing temperature data | ROI Impact: Predictive maintenance reduces unplanned downtime by 30%

Hydraulic Adjustment System | Technical Basis: Hydraulic cylinders on cone crusher for CSS adjustment | Operational Benefit: Product size change in 2 minutes vs. 45 minutes with manual shims | ROI Impact: Annual production gain of 120 operating hours

White Label Compliance Kit | Technical Basis: Custom paint, nameplates, and documentation package | Operational Benefit: Your brand on every component, including OEM manuals | ROI Impact: Eliminates $8,000$12,000 per year in rebranding costs

4. Competitive Advantages

| Performance Metric | Industry Standard (Generic OEM) | White Label Solution | Advantage (% Improvement) |
| : | : | : | : |
| Installation Time (200 TPH) | 1418 days | 57 days | 60% faster |
| FirstYear Unplanned Downtime | 120160 hours | 4560 hours | 62% reduction |
| Wear Part Changeout Time (Jaw) | 8 hours (2man crew) | 4.5 hours (2man crew) | 44% faster |
| Electrical Commissioning Errors | 68 average | 12 average | 75% fewer |
| Documentation Completeness | 6070% (partial drawings) | 98% (full isometric, P&ID, wiring) | 40% improvement |
| Manganese Life (Granite, 200 TPH) | 8,5009,500 tons | 11,00012,500 tons | 28% longer |

5. Technical Specifications

| Parameter | Specification |
| : | : |
| Capacity Range | 150 TPH, 200 TPH, 300 TPH (nominal) |
| Feed Material | Hard rock (granite, basalt), river gravel, limestone |
| Max Feed Size | 650 mm (for 200 TPH configuration) |
| Final Product Sizes | 05 mm, 512 mm, 1220 mm, 2040 mm (adjustable) |
| Primary Crusher | Jaw crusher, 900 x 650 mm feed opening, 75 kW motor |
| Secondary Crusher | Cone crusher, 220 mm max feed, 132 kW motor |
| Screen Decks | 2deck or 3deck, 1800 x 4800 mm, 15° incline |
| Total Installed Power | 320 kW (200 TPH configuration) |
| Voltage Requirements | 415 V / 50 Hz or 480 V / 60 Hz (specify) |
| Structural Steel | IS 2062 Gr. E250 or ASTM A36, hotdip galvanized |
| Conveyor Belt Width | 800 mm (main), 650 mm (return) |
| Operating Temperature Range | 10°C to 50°C |
| Plant Footprint | 45 m x 30 m (200 TPH, without stockpiles) |

6. Application Scenarios

Highway Aggregate Production | Challenge: Contractor required 95% cubical shape index for 20 mm base course aggregate, but existing plant produced 22% flaky particles | Solution: White label plant configured with secondary cone crusher at 22 mm CSS and 3deck screen with 18 mm wire mesh | Results: Flakiness index reduced to 8%, production rate maintained at 185 TPH, material passed AASHTO M43 specification

Quarry Expansion for Commercial Sale | Challenge: Existing singlestage jaw plant limited output to 80 TPH, preventing entry into 05 mm manufactured sand market | Solution: Installed 200 TPH white label plant with vertical shaft impactor (VSI) option for tertiary crushing | Results: Sand production capacity of 45 TPH, new revenue stream of $18/ton, payback period of 14 months

Remote Mining Camp Infrastructure | Challenge: Site 400 km from nearest service center, required 6month parts inventory and minimal onsite welding | Solution: Bolted modular white label plant with preassembled conveyor sections and spare wear kit | Results: Assembly completed by 4 local workers in 6 days, firstyear downtime of 38 hours, spare parts consumption within budget

7. Commercial Considerations

Equipment Pricing Tiers (FOB port, excluding installation):

• 150 TPH Base Package: $285,000 $345,000 (jaw + cone + 2deck screen)
• 200 TPH Standard Package: $410,000 $495,000 (includes VFD on feeders, 3deck screen)
• 300 TPH HeavyDuty Package: $620,000 $745,000 (includes hydraulic adjustment, dust suppression)

Optional Features:

• VSI crusher for sand production: +$85,000 (200 TPH)
• Automated lubrication system: +$12,500
• Remote monitoring gateway with cellular modem: +$4,800
• Custom paint color (RAL match): +$2,200

Service Packages:

• Basic (1 year): Phone support, parts discount 10%, one site visit
• Standard (2 years): Remote diagnostics, parts discount 15%, two site visits, annual inspection
• Premium (3 years): All standard plus onsite commissioning engineer for 5 days, priority parts dispatch

Financing Options:

• 30% down payment, 70% on shipping
• Letter of credit (L/C at sight)
• 12month deferred payment plan (subject to credit approval, 8% annual interest)

8. FAQ

Q: Can I use my existing crusher components with this white label plant?
A: The plant is designed with standard bolt patterns for jaw and cone crushers. If your existing crusher has a different mounting footprint, we can provide an adapter base plate at additional cost. Field data shows 85% of existing crushers require some modification.

Q: What documentation is included with the white label package?
A: You receive full engineering drawings (general arrangement, electrical schematics, P&ID), operation and maintenance manuals branded to your company, parts catalog with crossreference numbers, and CE/ISO certification documents. Documentation completeness is 98% as verified by thirdparty audit.

Q: How does the warranty work for a white label product?
A: Standard warranty is 12 months from commissioning or 18 months from shipment, whichever comes first. Coverage includes manufacturing defects in structural steel, crusher main frames, and electrical components. Wear parts (manganese, belts, bearings) are excluded. Claims are processed through your company name with direct factory support.

Q: What is the typical lead time from order to shipment?
A: For standard configurations (150200 TPH), lead time is 1012 weeks. Custom configurations or nonstandard voltages require 1416 weeks. Rush orders with a 25% premium can reduce this to 8 weeks.

Q: Can the plant be expanded later for higher capacity?
A: Yes. The modular frame design allows for additional conveyor sections and a larger secondary crusher. Maximum expansion is 40% above base capacity without structural modification. Beyond that, a new primary crusher station is required.

Q: What training do you provide for my operators?
A: A 2day onsite training program is included with the Standard and Premium service packages. Training covers startup/shutdown procedures, CSS adjustment, screen media changeout, and basic fault diagnosis. Remote video training is available for $1,500 per session.

Q: How do I verify the plant meets my local electrical code?
A: The electrical cabinet is built to IEC 61439 standards. We provide a compliance checklist for local code adaptation. For North American installations, we offer a UL 508Acompliant option at a 12% surcharge. Your local electrician will need to verify grounding and disconnect requirements.