Targeted Solutions for Primary Crushing Inefficiency: The White Label JC5000 Jaw Crusher

Are you managing consistent bottlenecks at the primary crushing stage? Operational challenges with your initial size reduction directly cascade downstream, impacting overall plant throughput and profitability. Common pain points include:
Excessive Downtime for Maintenance: Frequent liner changes and unplanned stops for wedge adjustment can cost over 150 hours of lost production annually.
Unpredictable Wear Costs: Variable feed material leads to uneven jaw plate wear, shortening service life and increasing your costpertonne.
Capacity Limitations Under Load: Does your current crusher maintain rated throughput when processing hard, abrasive feed or during peak demand, or does it become a constraint?
High Energy Consumption for Output: Inefficient crushing chambers and drive systems result in disproportionate power draw for the product yielded.
Safety and Adjustment Complexity: Manual, timeintensive adjustment processes increase operator risk and machine downtime.

The White Label JC5000 Jaw Crusher is engineered to address these exact operational and financial challenges. This heavyduty, singletoggle jaw crusher is designed for highcapacity primary crushing in mining, quarrying, and largescale demolition recycling applications. Its workflow is built for reliability: (1) Consistent feed enters the deep, nonchoking crushing chamber; (2) The aggressive elliptical jaw motion ensures high reduction ratio and minimizes slabby product; (3) Hydraulic setting adjustment allows for precise CSS changes under load in minutes; (4) The robust discharge conveyor efficiently removes crushed material; (5) Integrated safety and monitoring systems protect both the asset and your team.

Core Features: Engineering for Operational Superiority

Hydraulic Toggle & Adjustment System | Technical Basis: Dualacting hydraulic cylinders replace mechanical toggle plates | Operational Benefit: Enables safe, rapid CSS adjustment and provides automatic overload protection by releasing to clear tramp metal | ROI Impact: Reduces adjustment downtime by up to 80% and prevents costly damage to crusher internals.

Deep Symmetrical Crushing Chamber | Technical Basis: Optimized nip angle and long crushing stroke geometry | Operational Benefit: Maximizes capacity and promotes a uniform wear pattern across jaw dies, extending service life | ROI Impact: Increases liner utilization by an estimated 1525%, directly lowering wear part cost per tonne.

HeavyDuty Roller Bearing Design | Technical Basis: Spherical selfaligning roller bearings on the main shaft | Operational Benefit: Supports high radial and thrust loads with greater efficiency than traditional bronze bearings | ROI Impact: Reduces friction losses, lowering operational power consumption by approximately 58%.

Bolted Main Frame Construction | Technical Basis: Fabricated hightensile steel sections joined with machined flanges and bolts | Operational Benefit: Provides superior fatigue resistance versus welded frames and allows for easier transport and site assembly | ROI Impact: Enhances longterm structural integrity, reducing lifetime maintenance costs associated with frame stress fractures.

Integrated PLCBased Control & Monitoring | Technical Basis: Centralized system tracking bearing temperature, hydraulic pressure, and drive motor amps | Operational Benefit: Gives operators realtime insight into crusher health and performance parameters for predictive maintenance | ROI Impact: Facilitates conditionbased maintenance scheduling, preventing catastrophic failures.

Competitive Advantages of the White Label JC5000

| Performance Metric | Industry Standard (Comparable Class) | White Label JC5000 Solution | Advantage |
| : | : | : | : |
| Average Liner Life (Abrasive Granite) | ~120,000 tonnes | ~150,000 tonnes | +25% Improvement |
| CSS Adjustment Time (Mechanical vs. Hydraulic) | 24 hours (crew of 2) | <10 minutes (single operator) | ~95% Faster |
| Power Consumption per Tonne Crushed| 1.8 2.1 kWh/t | 1.65 1.75 kWh/t| Up to 10% More Efficient |
| Peak Operational Availability (Scheduled Maintenance)| 9294%| 96%+ Target| Significant Uptime Increase |

Based on field data from comparable hard rock applications.

Technical Specifications

Feed Opening: 1400mm x 1000mm (55" x 40")
Maximum Feed Size: ~850mm lump size
Closed Side Setting (CSS) Range: 125mm 250mm
Capacity Range: 450 750 tonnes per hour (dependent on feed material & CSS)
Drive Power Requirement: 200 kW / Up to Tier IV Final / Stage V diesel electric option
Main Frame Construction: Highstrength welded steel plate with stressrelieved fabrication
Jaw Die Material: Premium manganese steel (14%18% optional)
Approximate Operating Weight: ~62,000 kg
Environmental Operating Range: Standard design from 20°C to +40°C ambient; special lubrication & heating packages available.

Application Scenarios

Hard Rock Quarry Expansion

Challenge: A granite quarry needed to increase primary circuit throughput by 30% but was constrained by an older crusher's frequent blockages and slow wear part replacement.
Solution: Implementation of a White Label JC5000 Jaw Crusher with its deep chamber design and hydraulic toggle system.
Results: Achieved a sustained 32% increase in average hourly tonnage. Liner changeout times reduced by twothirds due to improved access and hydraulic assistance.

LargeScale C&D Recycling Facility

Challenge: Processing highly variable reinforced concrete demolition waste caused unpredictable shock loads and premature bearing failures in existing equipment.
Solution: Deployment of the JC5000 with its heavyduty roller bearings integrated overload protection via the hydraulic toggle.
Results: Virtual elimination of unscheduled downtime from tramp steel or uncrushables. Bearing service life extended significantly due to superior shock load absorption.

Commercial Considerations

The White Label JC5000 Jaw Crusher is offered as a capital solution focused on longterm operational payback. Pricing is structured around core configuration:
Base Equipment Tier: Includes crusher, motor drives, starter equipment, basic PLC controls.
Operational Ready Tier (Most Common): Adds onboard dust suppression system integrated metal detector/discharge belt magnet package advanced automation interface.
Optional features include skidmounted or modular designs custom discharge conveyor lengths special wear material grades automated lubrication systems extended warranty packages.
Comprehensive service agreements are available covering scheduled maintenance parts supply (with guaranteed performance metrics for wear parts) remote diagnostics support. Financing options including leasetoown capital loans are provided through accredited partners to align investment with production revenue streams.

Frequently Asked Questions

Q1: Is the JC5000 compatible with our existing secondary/tertiary crushing circuit?
Yes industry testing demonstrates its product gradation curve is consistent with standard primary jaw output making it suitable as a direct replacement unit within most aggregate mineral processing circuits proper feed bin interface should be reviewed

Q2 What is the expected impact on our overall plant energy consumption?
Field data shows a net improvement due to the crushers higher efficiency However total plant impact depends on downstream processes Consult our engineering team for a systemlevel analysis based on your specific flow sheet

Q3 How does the hydraulic toggle system affect longterm maintenance costs?
It reduces costs significantly While requiring routine hydraulic fluid checks it eliminates mechanical toggle plate replacement expenses reduces labor hours drastically lowers risk of major damage from uncrushables providing a clear positive ROI

Q4 What commercial terms are available beyond outright purchase?
We offer several models including operating leases that preserve capital financing plans that tie payments to machine runtime monitored via telemetry Our goal is to structure an agreement that matches your cash flow profile

Q5 What training is provided for our operations team?
Commissioning includes comprehensive handson training covering operation daily checks safe CSS adjustment procedures basic troubleshooting We provide detailed digital manuals video resources