White Label Impact Crushers Factory

Short Description:

1. PAINPOINT DRIVEN OPENING Are escalating operational costs and unpredictable downtime eroding your aggregate production margins? For plant managers and contractors, the performance of a primary impact crusher directly dictates profitability. Common challenges include: High Wear Part Costs: Frequent replacement of blow bars and wear liners halts production and creates significant, recurring expense. Unscheduled Downtime:…

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1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your aggregate production margins? For plant managers and contractors, the performance of a primary impact crusher directly dictates profitability. Common challenges include:
High Wear Part Costs: Frequent replacement of blow bars and wear liners halts production and creates significant, recurring expense.
Unscheduled Downtime: Unplanned maintenance for wear part changes or component failure disrupts entire material flow schedules.
Inconsistent Product Gradation: Fluctuations in feed material can lead to offspec product, resulting in recrushing or rejected loads.
Limited Application Flexibility: A crusher that cannot efficiently handle a range of materials (e.g., recycled concrete, asphalt, limestone) limits business opportunities.
Excessive Energy Consumption: Inefficient crushing chambers and drive systems inflate your perton operating cost.

The central question is: how do you achieve consistent, highvolume reduction with lower costperton and greater operational control? The answer lies in the engineering priorities built into a modern white label impact crusher.

2. PRODUCT OVERVIEW

A white label impact crusher is a heavyduty, horizontal shaft impactor (HSI) designed for primary and secondary reduction of aggregates, concrete, asphalt, and industrial minerals. Engineered for private labeling by equipment distributors, it provides core OEMlevel performance with configurable branding.

Operational Workflow:
1. Feed Intake: Material is loaded into a large capacity feed hopper, directed onto an adjustable primary feeder apron.
2. Acceleration & Impact: Material enters the robust rotor assembly, where it is accelerated by massive hammers (blow bars) and hurled against adjustable primary and secondary impact aprons (curtains).
3. Size Control & Recirculation: Crushed material exits through the adjustable gap between the rotor and the aprons. Oversize material can be recirculated via a return conveyor for closedcircuit operation.
4. Product Discharge: Sized aggregate is discharged onto the main product conveyor for stockpiling or further processing. White Label Impact Crushers Factory

Application Scope & Limitations:
Scope: Ideal for limestone, recycled concrete & asphalt (RCA), demolition debris, slag, and other mediumtohard abrasives. Effective in both stationary plants and mobile tracked configurations.
Limitations: Not suitable for highly abrasive igneous rock (e.g., granite, trap rock) as a primary option without accepting higher wear costs. Less effective than compression crushers (jaws/cones) for producing slabby products.

3. CORE FEATURES White Label Impact Crushers Factory

Hydraulic Adjustment System | Technical Basis: Centralized hydraulic cylinders controlling apron positioning | Operational Benefit: Allows operators to adjust product gradation or clear blockages in minutes from a remote station, without manual shim changes | ROI Impact: Reduces adjustment downtime by up to 80%, increasing plant availability.

Monobloc Rotor Design | Technical Basis: Solid steel rotor disc forged from a single piece | Operational Benefit: Provides exceptional rotational mass for high inertia crushing and eliminates risks of disc separation under heavy load | ROI Impact: Increases rotor service life by 23x versus bolted designs, deferring major capital rebuild costs.

QuickChange Wear Part System | Technical Basis: Wedgelocked blow bars and toolless access doors | Operational Benefit: Enires blow bar sets can be reversed or replaced by a twoperson crew in under two hours | ROI Impact: Cuts labor time per changeout by over 60%, directly lowering maintenance costs per operating hour.

MultiPosition Aprons | Technical Basis: Primary and secondary aprons with multiple indexed positions even after wear | Operational Benefit: Maintains optimal impact angle and crushing chamber geometry as wear parts degrade, ensuring consistent product shape | ROI Impact: Delivers more saleable product between wear part cycles, improving yield.

HeavyDuty Bearing Housing | Technical Basis: Spherical roller bearings housed in a rigid, singlepiece steel cartridge | Operational Benefit: Isolates bearings from frame stress and vibration; features integrated temperature sensors for condition monitoring | ROI Impact: Prevents catastrophic bearing failure—a leading cause of extended downtime—enabling predictive maintenance.

Direct Drive System | Technical Basis: Fluid coupling or Vbelt drive connected directly to the rotor shaft | Operational Benefit: Smooths startup torque peaks, protects the motor from shock loads, and allows for finetuning of rotor speed via sheave changes | ROI Impact: Improves motor longevity and energy transfer efficiency under variable load conditions.

4. COMPETITIVE ADVANTAGES

5. TECHNICAL SPECIFICATIONS

Capacity Range: Modeldependent; from 150 TPH to 600+ TPH of crushed aggregate.
Rotor Diameter & Width: From Ø1000mm x 1000mm to Ø1500mm x 2000mm.
Drive Power Requirements: Electric motor options from 200 kW (250 HP) to 500 kW (650 HP).
Feed Opening Size: Up to 1000mm x 1200mm to accept large feed material.
Key Material Specifications: Rotor constructed from hightensile steel forgings; blow bars available in multiple alloys (Chromium ceramic insert; High Chrome; Martensitic steel); abrasionresistant steel liners throughout internal housing.
Physical Dimensions (Typical Large Model): Approx. Length: 3.5m; Width: 2.8m; Height: 2.5m (crusher only).
Environmental Operating Range: Designed for ambient temperatures from 20°C to +45°C; dustsealed bearings standard.

6. APPLICATION SCENARIOS

Recycled Concrete & Asphalt Processing Plant | Challenge: A midAtlantic recycling yard faced excessive wear costs from tramp metal in C&D debris and needed faster changeover times between concrete and asphalt crushing to meet tight project schedules.| Solution: Implementation of our white label impact crusher equipped with ultrawearresistant ceramic blow bars and the quickchange wedge system.| Results: Blow bar life increased by over 50%. Changeover time between material types reduced from one full shift to under two hours. This improved plant utilization by an estimated 18%, allowing more contract bids to be accepted.

Limestone Quarry Primary Crushing Circuit Upgrade Challenge An existing jawcone circuit was bottlenecked on peak demand days requiring higher primary throughput without increasing footprint or adding major conveyors Solution A highcapacity white label impact crusher was installed as the primary unit taking runofquarry feed replacing the jaw crusher Results Throughput increased by 30 due to higher reduction ratio in single pass Plant managers reported energy savings per ton compared to old twostage primary system

Portable Contract Crushing Fleet Challenge A contracting company needed uniform reliable performance across their fleet of portable crushing spreads to simplify operator training parts inventoryand maintenance forecasting Solution Standardization on three sizesof white label impactcrushersfor all theirtrackmountedplants Results Reduced parts inventorybycarrying commonwearparts across units Maintenance procedures became identical cutting training time Fleet uptime improved due tomore predictable service intervals

7 COMMERCIAL CONSIDERATIONS

Equipment pricing tiers are structured based on size capacityand standard feature sets providing optionsfrom baseline reliabilityto fully automated configurations

Optional Features Include
Hydraulic apron assistfor fine tuning
Advanced automation packagewith PLC controlfor liner wear monitoringand performance optimization
Dust suppression system integration kit
Specialty alloywear parts packagesfor specific materials

Service Packages Available
Standard warrantycovering partsand laborfor defined period
Extended protection plansfor major componentsrotor bearings
Onsite commissioningand operator training
Pre negotiated wear part kitswith guaranteed pricing

Financing Options White label impactcrushers canbe acquired throughcapital equipment loansoperating leasesor rental topurchase agreements tailoredto cash flow requirements

8 FAQ

Whatis themaximumfeed sizeformodel XLC300 The maximum recommendedfeed sizeis mmto ensure optimal performanceand protectthe rotorfrom excessive shockloads

Can thisimpactcrusher replacemyexistingjawcone circuit In manyaggregate andrecycling applications yes An HSIcan offerhigher reductionin onepass simplifyingthe circuit layout Operational data shouldbe reviewedto confirm suitabilityfor your specificmaterial

How doeshydraulic apron adjustmenttranslate topractical benefits It allowsyour operatorsto compensatefor wearmaintainproduct specand clearjams quicklyfrom groundlevel This directly reducesdowntimeandincreasesplant safety

Arewearparts readilyavailable givenitsa white labelproduct Yes Corewear partsblow barsapron linersare standardizedand manufacturedto common specifications Theyare heldin regionalstocking warehousesfor rapid delivery minimizingyour inventoryburden

Whatisthetypical leadtimefor delivery Standard modelsare typicallyavailable within weeksfrom order confirmation Customconfigurations mayrequire additional timebasedon optionalfeaturesselected

Do youprovideperformanceguarantees Yes we provide guaranteedcapacity ratingsbasedon defined feedmaterial characteristicsas wellas mechanical warrantyterms outlinedin the commercialagreement