Stone Crusher Machine Fabricator Competitive Price

Short Description:

1. PAINPOINT DRIVEN OPENING Are escalating operational costs and unpredictable downtime eroding your project margins? For plant managers and procurement specialists, the core crushing stage is often the primary bottleneck. Common challenges with suboptimal stone crusher machines include: Excessive Wear & Component Failure: Premature wear on liners, jaws, or cones leads to frequent, unplanned stoppages…

Send email to us Download as PDF

Product Detail

Product Tags

1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? For plant managers and procurement specialists, the core crushing stage is often the primary bottleneck. Common challenges with suboptimal stone crusher machines include:

Excessive Wear & Component Failure: Premature wear on liners, jaws, or cones leads to frequent, unplanned stoppages for replacement, costing thousands in parts and lost production daily.
Inconsistent Output & Product Contamination: Poor crushing chamber design or unstable operation results in offspec product gradation, increasing recirculation load and reducing saleable material yield.
High Energy Consumption: Inefficient drive systems and poor power utilization directly inflate your kWhperton cost, a significant variable in highvolume operations.
Difficult Maintenance & Safety Risks: Complex, timeconsuming maintenance procedures require extended downtime and expose technicians to unnecessary hazards during liner changes or clearing blockages.
Infrastructure Rigidity: Fixed crushers lack mobility for multisite projects, while poorly designed mobile units compromise on stability and throughput.

Is your current equipment delivering predictable tonnage at a controlled cost per ton? The solution requires a machine engineered not just to crush rock, but to crush operational inefficiency.

2. PRODUCT OVERVIEW Stone Crusher Machine Fabricator Competitive Price

The FabriCore HD Series Jaw Crusher is a heavyduty, primary crushing station engineered for highabrasion quarrying, mining, and demolition recycling applications. It is designed as a robust, stationary solution for operations prioritizing maximum uptime and lowest costperton over mobility.

Operational Workflow:
1. Feed Intake: Oversized raw feed (ROM) is delivered via dump truck or loader into the vibratory grizzly feeder.
2. Primary Reduction: Material enters the deep crushing chamber where a powerful elliptical jaw motion applies compressive force against a fixed jaw plate.
3. Gradation Control: Crushed material exits through an adjustable discharge opening (CSS), determining the maximum product size.
4. Discharge & Conveyance: Sized material is discharged onto the integral product conveyor for transport to secondary processing or stockpiling.

Application Scope: Ideal for hard rock (granite, basalt), abrasive ore, and reinforced concrete demolition debris. Suited for fixedplant installations with expected annual production exceeding 500,000 tons.

Key Limitations: Not designed as a mobile trackmounted unit. Requires stable concrete foundation and appropriate feed system engineering. Maximum recommended feed size is 85% of the feed opening dimension.

3. CORE FEATURES

Monoblock Fabricated Frame | Technical Basis: Highstrength, welded steel construction with finite element analysis (FEA) optimization | Operational Benefit: Eliminates stress points and frame fatigue cracking common in bolted designs; ensures longterm alignment of crushing components | ROI Impact: Reduces structural repair costs by an estimated 60% over the crusher's lifespan; extends service life beyond industry average.

Hydrostatic Drive System | Technical Basis: Direct hydraulic drive with variable displacement motors | Operational Benefit: Provides smooth startup under full load, reversible operation for clearing blockages, and infinite CSS adjustment under load | ROI Impact: Lowers peak electrical demand; reduces mechanical transmission wear; increases operational availability by enabling quick clearing of stalls.

Toggle System with Pressure Relief | Technical Basis: Hydraulic toggle cylinder with integrated nitrogen accumulator overload protection | Operational Benefit: Automatically releases tramp metal or uncrushables without shearing pins or requiring manual intervention | ROI Impact: Prevents catastrophic damage to other components; field data shows a reduction in tramp ironrelated downtime by over 90%.

Liner Lifetime Optimization | Technical Basis: Computeraided chamber profile design and reversible/interchangeable manganese steel liners | Operational Benefit: Promotes interparticle crushing for better shape; allows use of both liner ends before replacement; simplifies inventory | ROI Impact: Increases liner life by 1530%; reduces consumable costs per ton crushed.

Centralized Greasing Point | Technical Basis: Singlepoint connection to a network of lubrication lines for all major bearings | Operational Benefit: Enables safe, rapid greasing during scheduled stops without dismantling guards; ensures consistent bearing protection | ROI Impact: Cuts routine lubrication service time by half; extends critical bearing service intervals.

Integrated Motor Mount & Belt Guard | Technical Basis: Factoryaligned motor base and fully enclosed,

bolton belt guard assembly | Operational Benefit: Eliminates field alignment issues; provides superior operator safety and contains dust around the drive | ROI Impact: Reduces installation/commissioning time; minimizes risk of injuryrelated stoppages.

4. COMPETITIVE ADVANTAGES

5. TECHNICAL SPECIFICATIONS

Model Featured: FabriCore HD4862
Feed Opening: 48" x 62" (1200mm x 1500mm)
Maximum Feed Size: 41" (1050mm)
Closed Side Setting (CSS) Range: 6" 14" (150mm 350mm)
Capacity Range (@ defined CSS): 450 1,200 STPH (dependent on feed material & gradation)
Drive Power Requirement: Tier IV Final / Stage V compliant diesel engine OR electric motor option:
Electric Motor Option: 300 HP (225 kW), 460V/60Hz/3Ph
Total Weight (Crusher + Feeder + Conveyor): Approx. 185,000 lbs (84,000 kg)
Key Material Specifications:
Frame Steel: ASTM A572 Grade 50
Jaw Liners: Austenitic Manganese Steel (14%18%)
Main Shaft Forging: Highalloy steel, ultrasonic tested
Bearing Housings: Cast ductile iron
Environmental Operating Range: 20°C to +50°C (4°F to +122°F). Dust suppression kit recommended for arid environments.

6. APPLICATION SCENARIOS

Granite Quarry Primary Crushing Station

Challenge:
A southeastern US granite quarry faced recurring frame weld failures on their primary jaw crusher after just four years of service. Unplanned downtime for repairs exceeded two weeks annually alongside high energy costs from an inefficient drive system.
Solution:
Replacement with a FabriCore HD4862 Jaw Crusher featuring the monoblock fabricated frame and hydrostatic drive system.
Results:
Zero structural issues reported after five years of operation. Energy monitoring showed an average reduction of $18 per operating hour in power costs at peak rates. Annual availability increased from approximately $86\%$ to $95\%$.

Urban Demolition Recycling Hub

Challenge:
A contractor processing reinforced concrete from urban demolition struggled with frequent stallouts due to uncrushable rebar mats embedded in slabs. Each event required a full shutdown and dangerous manual torchcutting work inside the chamber.
Solution:
Installation of a FabriCore HD3650 Jaw Crusher equipped with the hydraulic toggle pressure relief system.
Results:
The system automatically detects overloads and reverses to eject uncrushables within one minute via remote control from the operator cabin. This eliminated an average of three manual interventions per week—reducing safety risk—and increased daily throughput by preventing extended stoppages.

7. COMMERCIAL CONSIDERATIONS

Our pricing structure is based on transparent configuration:

Base Equipment Tier ($XXXk $XXXk): Includes core FabriCore HD crusher with standard manganese liners,
electric motor drive option,
and basic controls.

Optional Feature Packages:
Automation Package ($XXk): Includes CSS adjustment via PLC,
wear monitoring sensors,
remote diagnostics port.
HeavyDuty Abrasion Package ($XXk): Upgraded liner alloys,
additional wear plates at critical impact points,
ceramiclined feed chute sections.

Service Agreements:
1.Planned Maintenance Plan ($Xk/year): Scheduled inspections,
lubrication kits,
priority technical support.
2.Comprehensive Uptime Plan ($XXk/year): Includes all planned maintenance plus discounted parts pricing up to $40\%$ off list price,
guaranteed emergency parts dispatch within $24$ hours.

Financing Options are available through our industrial partners including operating leases ($36$60 month terms),
equipment loans,
and leasetopurchase agreements designed to preserve capital expenditure budgets.

(Note: Specific pricing figures are omitted here as they vary based on final specification,
currency region,
and market conditions.)

Stone Crusher Machine Fabricator Competitive Price

8\. FAQ\\\\\\\\\\\\\\\\n\n\Q1\. How does this machine integrate into my existing plant flow\? \\nA\. The FabriCore HD Series is designed as a modular primary station\. We provide detailed interface drawings $feed height\, discharge height\, footprint\, power connection points$ during the quotation phase\. Our engineering team can review your existing layout to ensure compatibility\.

\Q2\. What is the expected operational cost per ton crushed\? \\nA\. While site\specific\, industry testing demonstrates that operators typically achieve between \$10\%\15\%\$ lower total cost\per\ton compared to previous generation jaw crushers\. This stems from reduced energy consumption\, longer liner life\, higher availability\.

\Q3\. Are spare parts readily available internationally\? \\nA\. Yes\. We maintain regional inventory hubs on three continents\. For critical wear parts $liners$ we guarantee stock availability against your serial number upon request\.

\Q4\. What training do you provide for our maintenance crew\? \\nA\. We include comprehensive onsite commissioning training covering operation\, daily checks\, routine maintenance procedures like greasing \,liner change protocols using our tooling system\.