1. PAINPOINT DRIVEN OPENING

Are you managing crushing operations while navigating increasingly stringent environmental and safety regulations? The pressure to maintain productivity while ensuring full compliance can create significant operational friction. Common challenges include:

Regulatory Shutdown Risk: Noncompliant machinery can lead to enforced downtime, costly fines, and project delays during regulatory inspections.
Component Failure & Contamination: The use of restricted hazardous substances (like lead, cadmium, mercury) in machine components can lead to premature failure and poses longterm environmental liability at your site.
Supply Chain Disruption: Sourcing replacement parts that meet global compliance standards (RoHS, REACH) can be difficult, extending maintenance cycles.
Market Access Limitations: Without verifiably compliant equipment, exporting processed materials or operating in regulated regions becomes a complex barrier.

How do you select a stone crusher that delivers uncompromising performance while definitively eliminating these compliance risks from your operation?

2. PRODUCT OVERVIEW

Our RoHS Compliant Stone Crusher Machine is a heavyduty primary or secondary crusher engineered for the rigorous reduction of granite, basalt, limestone, and other aggregates. It is manufactured entirely without the use of substances restricted under the RoHS 3 directive (2011/65/EU), providing assured compliance for operations targeting European and other regulated markets.

Operational Workflow:
1. Feed Intake: Raw material is loaded into the vibration feeder hopper.
2. Size Reduction: Material enters the crushing chamber where a highinertia rotor drives hammers or jaws against fixed breaker plates.
3. Gradation Control: Crushed material passes through an adjustable grate or gap setting at the chamber's base, determining final product size.
4. Discharge & Conveyance: Sized aggregate is discharged onto a conveyor system for stockpiling or direct transfer to secondary processing stages.

Application Scope: Ideal for stationary plants and mobile crushing setups in quarrying, mining, construction waste recycling, and road base production.

Limitations: Not designed for grinding to ultrafine powders (<5mm may require additional screening/crushing stages). Maximum feed size is dependent on model selection.

3. CORE FEATURES

RoHS3 Verified Construction | Technical Basis: Full Material Declaration (FMD) & Substance Analysis | Operational Benefit: Eliminates regulatory risk and simplifies audit documentation | ROI Impact: Avoids potential fines up to 4% of annual turnover (per EU regulation) and prevents compliancerelated downtime.

Advanced Bearing Housing Design | Technical Basis: Sealedforlife lubrication with hightemperature polymers free from restricted stabilizers | Operational Benefit: Reduces lubrication points by 40%, extending service intervals to over 2,000 hours | ROI Impact: Lowers annual lubricant costs and reduces manual maintenance labor by approximately 15%.

CorrosionResistant Electrical System | Technical Basis: Leadfree soldering on PCBs and cadmiumfree coatings on all wiring conduits | Operational Benefit: Enhances reliability in highhumidity environments, reducing electrical faultrelated stoppages | ROI Impact: Field data shows a 30% reduction in electrical component failures over a 5year lifecycle.

Optimized Kinetic Energy Rotor | Technical Basis: Computermodeled inertia profile using RoHScompliant alloy steels | Operational Benefit: Maintains consistent crushing momentum with lower RPMs, improving energy efficiency and reducing wear | ROI Impact: Documented power consumption savings of 812% compared to nonoptimized standard models.

Modular Wear Component System | Technical Basis: Interchangeable breaker plates/blow bars mounted on standardized holders free from restricted substances | Operational Benefit: Enables faster component replacement (30% reduction in changeout time) using compliant parts from multiple certified suppliers | ROI Impact: Cuts inventory costs for wear parts by maintaining modular spares and reduces crusher downtime during maintenance.

Integrated Dust Suppression Manifold | Technical Basis: Preplumbed ports compatible with water spray or dry fog systems using compliant seals/piping | Operational Benefit: Facilitates easy connection to dust control systems, helping operations meet airborne particulate regulations (e.g., SILA) from day one | ROI Impact: Reduces retrofitting costs by up to 20% and accelerates plant commissioning.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Challenge | Our RoHS Compliant Stone Crusher Solution | Documented Advantage |
| : | : | : | : |
| Mean Time Between Failure (Electrical)| Component corrosion/failure in 1824 months due to noncompliant materials.| Use of halogenfree cables & leadfree solder extends component life.| +45% improvement in electrical system reliability. |
| Wear Part ChangeOut Time| Complex disassembly required due to integrated nonmodular designs.| Standardized, modular wear assembly system.| Downtime reduced by approximately 30%. |
| Energy Consumption per Ton Crushed| Inefficient rotor designs require higher RPMs for equivalent output.| Optimized kinetic energy rotor maintains force at lower power draw.| 812% lower kWh/tonne consumption. |
| Regulatory Documentation Provision| Often requires lengthy supplier verification and thirdparty testing.| Full Material Declaration (FMD) & Certificate of Compliance provided exworks.| Compliance verification time reduced from weeks to days. |

5. TECHNICAL SPECIFICATIONS

Model Range Capacity: 50 800 tonnes per hour (TPH), depending on feed material and product size setting.
Power Requirements: Electric motor drive from 75 kW to 400 kW. All motors supplied are IE3 efficiency class or higher with RoHScompliant insulation systems.
Material Specifications: All steel alloys are documented as free from restricted substances; wear components use chromiumbased alloys without cadmium or hexavalent chromium coatings; hydraulic hoses are phthalatefree.
Physical Dimensions (Example Model RC200): Feed Opening: 1,500mm x 1,200mm; Transport Weight: ~48,000 kg; Length/Width/Height varies with configuration.
Environmental Operating Range: Ambient temperature range: 20°C to +45°C; Electrical enclosures rated to IP65 for dust and water ingress protection.

6. APPLICATION SCENARIOS

European Aggregate Producer Exporting to EU Infrastructure Projects

Challenge: A quarry operator faced exclusion from tender shortlists due to an inability to provide proof of machinery RoHS compliance for new EUfunded road construction projects.
Solution: Implementation of a primary RoHS Compliant Jaw Crusher as the cornerstone of a new processing line.
Results: Provided full compliance documentation with bid submissions. Successfully secured two major contracts worth €15M+ annually and reduced internal compliance auditing time by an estimated 70%.

Construction & Demolition Waste Recycling Plant

Challenge: A C&D recycler experienced frequent electrical faults and sought to eliminate environmental liability concerns associated with older crushing equipment containing noncompliant components.
Solution: Retrofitted their secondary crushing stage with our RoHS Compliant Impact Crusher.
Results: Electrical system reliability improved immediately. The plant enhanced its green certification profile, enabling it to command a premium price for its recycled aggregates from environmentallyconscious buyers.

7. COMMERCIAL CONSIDERATIONS

Pricing Tiers: Pricing is structured based on capacity (TPH) and specific crushing technology (Jaw vs. Impact). Entrylevel models for midrange capacity start at a competitive position within the premium compliant machinery segment.
Optional Features: Options include integrated metal detection systems with compliant components, automated gap adjustment hydraulics, proprietary ceramic wear liners for highly abrasive material,
and advanced vibration monitoring sensors.
Service Packages: Choose from Basic Warranty (12 months), Extended Performance Coverage (up to 36 months on core components), or a Comprehensive Planned Maintenance Program including annual compliance documentation updates.
Financing Options: We work with international export credit agencies and equipment financing partners familiar with capital investments in compliant industrial machinery.

FAQ

1. How do you verify and document RoHS compliance?
We provide a manufacturer's Certificate of Compliance supported by batchspecific Full Material Declarations (FMDs) from our supply chain. Critical components can be supplied with thirdparty test reports upon request.

2. Does using compliant materials affect the durability or performance of the crusher?
No. Engineering focus has shifted toward advanced alloy steels and composite materials that meet or exceed the mechanical properties of traditional materials while adhering to substance restrictions.

3.What happens if I need a replacement part? Are all spares also guaranteed compliant?
Yes. Our entire spare parts inventory is managed under the same substance control protocol as new machines ensuring ongoing compliance throughout the equipment's operational life

4.Can this machine integrate into my existing noncompliant crushing circuit?
Yes mechanically operationally it functions identically Integration focuses on power supply dust suppression hookups conveyor interfaces which are standard

5.Are there financing advantages associated with purchasing environmentally compliant equipment?
In many regions green investment initiatives export financing programs offer favorable terms such as reduced interest rates or longer repayment periods for certified compliant industrial equipment