1. PAINPOINT DRIVEN OPENING

Are you managing a private label aggregate supply business and facing consistent pressure on margins and brand differentiation? Sourcing generic, offtheshelf crushing equipment often leads to operational bottlenecks that directly impact your profitability. Consider these common challenges:
Inconsistent Product Gradation: Variability in final aggregate sizes from standard plants can lead to product rejection, recrushing costs, and damage to your brand’s reputation for quality.
High PerTon Operating Costs: Inefficient crushing chambers and nonoptimized components result in excessive power draw and premature wear part consumption, eroding your bottom line.
Limited Brand Identity: Your crushing plant is indistinguishable from competitors, missing a critical opportunity for onsite brand reinforcement and customer recognition.
Inflexible Configuration: Standard plants cannot be easily adapted to produce unique aggregate blends or specialty products that command higher market prices.

What if your crushing plant could be a direct extension of your brand identity while simultaneously lowering your cost per ton? The solution lies in a purposebuilt Private Label Stone Crusher Plant.

2. PRODUCT OVERVIEW

A Private Label Stone Crusher Plant is a semifixed or modular crushing and screening system customconfigured and branded exclusively for your aggregate supply company. It transforms raw feed (quarry rock, river gravel, recycled concrete) into precisely graded aggregates sold under your private label.

Operational Workflow:
1. Primary Size Reduction: Raw material is fed into a primary crusher (e.g., jaw crusher) configured for your typical feed size.
2. Secondary/Tertiary Crushing: Material is conveyed to secondary (e.g., cone crusher) and possibly tertiary crushers for further reduction and shaping, calibrated to your target product specifications.
3. Precision Screening: Multiple deck screens separate crushed material into distinct, branded product sizes (e.g., "Premium Base," "Signature Chip").
4. Stockpiling & Branding: Graded aggregates are conveyed to branded stockpiles, ready for delivery in trucks bearing your company livery.

Application Scope & Limitations:
Scope: Ideal for aggregate producers, large construction firms launching material supply divisions, and regional distributors establishing their own branded product lines. Effective for mediumtohigh volume production (typically 100 600+ TPH).
Limitations: Requires clear definition of product specifications and forecasted volumes. Not a lowcost entry solution; ROI is based on volume efficiency and brand premium.

3. CORE FEATURES

Custom Chamber & Liner Configuration | Technical Basis: Applicationspecific cavity profiles and manganese steel metallurgy | Operational Benefit: Produces consistent, onspec aggregate shape and size with reduced flakiness index | ROI Impact: Lower product waste, higher acceptance rates, ability to meet premium specification pricing.

Dedicated Control System with Branded UI | Technical Basis: PLCbased control system with customizable humanmachine interface (HMI) graphics | Operational Benefit: Operators interact with your branded system; simplified controls improve consistency and reduce operator error | ROI Impact: Faster operator training, improved plant uptime through consistent operational procedures.

Integrated Wear Part Program | Technical Basis: Wear part design (liners, blow bars) optimized for your specific feed material chemistry | Operational Benefit: Predictable wear life cycles and coordinated changeout schedules minimize unplanned downtime | ROI Impact: Reduced inventory costs for parts, higher machine availability, controlled maintenance budgeting.

Modular Conveying & Screening Layout | Technical Basis: Plant flow designed around your target product mix ratios | Operational Benefit: Maximizes yield of highvalue products while minimizing recirculation loads | ROI Impact: Direct increase in revenuegenerating output per ton of raw feed processed.

Exclusive External Branding Package | Technical Basis: Durable industrialgrade wraps, paint schemes, and signage applied to major components | Operational Benefit: Transforms the plant from generic equipment into a prominent onsite advertisement for your brand | ROI Impact: Strengthens customer recognition and justifies potential price premium for branded aggregate.

Performance Data Portal with Your Branding | Technical Basis: Remote telemetry system providing production data through a privatelabel client portal | Operational Benefit: You monitor realtime tonnage, downtime,and efficiency from any location under your company's digital branding | ROI Impact: Enables datadriven decisions to optimize logisticsand production scheduling.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (Generic Plant) | Private Label Crusher Plant Solution | Advantage (% Improvement) |
| : | : | : | : |
| Product Specification Consistency (Gradation)| +/ 10% variance on key sieve sizes| +/ 5% variance through optimized configuration| 50% Improvement in gradation control |
| Wear Part Cost per Ton Processed| Based on average material abrasiveness| Custom metallurgy & design for your specific feed| Up to 1525% Reduction in wear cost |
| Brand Recognition from Equipment| None / Manufacturer's branding only| Full visual identity applied to primary equipment| 100% Ownership of onsite marketing asset |
| Reconfiguration Time for New Product Mix| Significant; may require new components| Streamlined via predesigned modular adjustments| Up to 40% Faster product changeover |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Configurable from 150 to 600 Tons Per Hour (TPH), depending on feed material hardness (Granite / Basalt vs. Limestone) and target product size.
Power Requirements: Integrated electrical package typically requires 400 – 800 kVA connection. Dieselelectric hybrid options are available for remote sites.
Material Specifications: Fabricated from S355JR structural steel; wear components use Mn18Cr2 or equivalent highgrade manganese steel tailored to abrasion/corrosion analysis of your feed stock.
Physical Dimensions (Typical SemiFixed Setup): Primary module footprint approx. 20m L x 8m W x 10m H. Full modular designs optimize for transportability.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +45°C. Dust suppression systems ensure compliance with local particulate matter regulations (<10mg/Nm³ achievable).

6. APPLICATION SCENARIOS

Regional Construction Materials Supplier

Challenge: A midsized supplier competed solely on price against national brands. Their generic plant produced inconsistent asphalt chips,causing occasional rejections from key paving contractors.
Solution Implementation of a Private Label Stone Crusher Plant configured specifically for highquality chip production,branded as "MetroPave Spec Aggregate."
Results Product rejection rate fell to near zero.The distinct,branded plant became a talking point during client site visits.Allowing a modest price increase justified by guaranteed consistency,yielding an estimated 18% improvement in margin on those products within two years.

Recycled Aggregate Producer

Challenge A recycling specialist processing demolition concrete had difficulty achieving clean,finescontrolled products with standard impactor setups.Wear costs were unpredictable,and their products were commoditized.
Solution A Private Label JawConeRejector Screen plant was engineered specifically for reinforced concrete.The control system was programmedfor optimal metal separation,and the entire system carried the "PureCycle Aggregates" branding.
Results Metal contamination dropped by over 90%,creating a cleaner,endproduct.Wear part life became predictable.Finishing screens allowed creation ofa new "Filter Bed Gravel" product line under their brand,increasing overall site revenue by an estimated 30%.

7.COMMERCIAL CONSIDERATIONS

Pricing is projectspecific based on capacityand configuration but generally follows atiered structure:

Tier I – Essential Branding & Optimization ($): Core plant with custom crushing chamber setup,basic external branding,and calibrated screensfor up to3specification products.
Tier II – Enhanced Integration & Control($$): Includes Tier I features plus the branded PLC/HMI control system,a customized wear part package,and modular conveyors designedfor future expansionto5+products.
Tier III – Full Turnkey Brand Solution($$$): Comprehensive package including remote performance data portal,branded client access,dust&noise encapsulationwith branding,and extended service agreement.

Optional features include hybrid power units,mobile primary unitsfor pit advancement,and automated greasing systems.Service packages rangefrom basic commissioningto full annual maintenance contracts with guaranteed wear part performance.Financing options including equipment leasingand rentaltoown programs are availableto improve cash flow management

8.FAQ

Q What is the Minimum Order Quantity(MOQ)fora Private Label Stone Crusher Plant?
A Given the significant engineeringand customization involved,the MOQis one(1)complete plant system.Plants are engineeredto orderbasedonyour submitted production requirementsand feed material analysis

Q How does this affect my existing operational team?
A Your operators will benefitfromasimplified,intuitive control interface designed specificallyforyour process.Maintenance teams receive detailed documentationon youroptimized wear parts.Trainingis providedaspartofcommissioning

Q Can you workwith our existingcrushersor screens tobrand them?
A Yes.Retrofitsand upgradesare possible.This typically involves rebranding,custom liner installation,and integrationintoa newcontrolsystemtounify operations

Q Whatisthe typical lead timefrom orderto commissioning?
A Lead times varyfrom20to40weeksdependingoncomplexity.This includes the design approval phase,material procurement,fabrication testingand shipping.Field erectionand commissioningrequireanadditional24weeks

Q Howare performance guarantees structuredfora customplant?
A Guarantees are basedon mutually agreed Key Performance Indicators(KPIs)such as maximum throughput capacity finalproductgradationbandsand specificwear part consumption(kgpertonprocessed)duringthe warranty period

Q What commercial termsare standard?
A A depositis requiredupon contract signingwith stage paymentslinkedtomajor manufacturing milestones.Termsare detailedinthe proposal document