1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your quarry or mine’s profitability? Primary crushing is the cornerstone of your aggregate or mineral processing circuit, yet it presents persistent challenges. Consider these common operational hurdles:
Excessive Downtime for Maintenance: Frequent liner changes and unexpected mechanical failures halt your entire production line, costing thousands per hour in lost throughput.
High Wear Part Consumption: The constant impact of abrasive materials leads to premature failure of jaw plates and side liners, driving up your costperton and creating inventory headaches.
Inconsistent Product Gradation: An unstable or inefficient crushing chamber fails to produce a consistent, wellshaped product, causing bottlenecks in secondary crushing and affecting final product quality.
Rising Energy Costs: Inefficient crushing action directly translates to higher power consumption per ton of processed material, a significant and growing operational expense.
Structural Integrity Concerns: Cyclical loading and vibration can lead to frame fatigue cracks over time, risking catastrophic failure and major capital expenditure.

How do you select a primary jaw crusher that directly addresses these issues with proven engineering, reduces your total cost of ownership, and delivers reliable tonnage year after year?

2. PRODUCT OVERVIEW: ODM JC5000 Jaw Crusher

The ODM JC5000 is a heavyduty, singletoggle jaw crusher engineered for highcapacity primary crushing in mining, quarrying, and largescale aggregate production. Designed for stationary plant installation, it processes hard rock, ore, and recycled concrete into a consistent primary feed.

Operational Workflow:
1. Feed Intake: Oversized material (up to 1250mm) is loaded into the deep, reinforced feed hopper.
2. Crushing Action: The aggressive elliptical stroke of the singletoggle mechanism applies compressive force against the fixed jaw plate, effectively breaking the material.
3. Discharge Setting: The closedside setting (CSS) is hydraulically adjustable from 150mm to 300mm under load, allowing quick product size changes without stopping the crusher.
4. Product Discharge: Crushed material exits through the bottom discharge opening onto your primary conveyor system.

Application Scope & Limitations:
Scope: Ideal for hard rock (granite, basalt), iron ore, copper ore, and demolition concrete in primary stationary crushing stations. Maximum recommended feed strength is 350 MPa.
Limitations: Not designed for mobile applications or as a portable plant. Not suitable for sticky or clayrich materials without prior scalping; requires a grizzly feeder for optimal performance.

3. CORE FEATURES

Deep Crushing Chamber & Aggressive Kinematics | Technical Basis: Optimized nip angle and long stroke | Operational Benefit: Increased capacity and improved particle shape reduction | ROI Impact: Higher throughput per operating hour maximizes plant revenue

HeavyDuty Fabricated Frame with StressRelieved Design | Technical Basis: Finite Element Analysis (FEA) optimized steel construction | Operational Benefit: Unmatched durability under cyclical loads; eliminates frame cracking | ROI Impact: Extended structural life prevents premature capital replacement

Hydraulic Toggle Adjustment & Clearing System | Technical Basis: Integrated hydraulic ram replaces manual toggle plates | Operational Benefit: Safe, rapid CSS adjustment and automatic clearing of chamber blockages in minutes | ROI Impact: Reduces downtime by up to 80% for setting changes and clearing events

Wedge Lock Jaw Plate Fastening System | Technical Basis: Mechanically locked wedges without backing resin | Operational Benefit: Faster, safer jaw plate changes with standard tools; ensures secure plate seating | ROI Impact: Cuts liner change downtime by half compared to bolted systems

Spherical Roller Bearings & Labyrinth Seals | Technical Basis: Oversized bearings rated for heavy radial/axial loads; multistage sealing | Operational Benefit: Higher reliability under shock loading; effective exclusion of dust and contaminants | ROI Impact: Extends bearing service life by over 40%, reducing maintenance costs

Integrated Motor Base & VBelt Drive | Technical Basis: Unified baseplate for crusher motor/sheaves; highgrip Vbelts | Operational Benefit: Simplified installation; maintains consistent drive efficiency with minimal slippage | ROI Impact: Lowers installation costs by 15% and reduces energy loss from drive inefficiency

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Benchmark | ODM JC5000 Solution | Advantage (% Improvement) |
| : | : | : | : |
| Availability (Uptime) | ~8590% (scheduled & unscheduled stops) |> 94% documented availability| +510% more productive hours |
| Liner Change Time (Jaw Plates) | 1224 hours (bolted system) |> 812 hours (wedge system)| Up to 50% downtime |
| Energy Consumption (kWh/tonne) Varies by material| Baseline = 100% |> ~92% relative consumption| Up to 8% energy cost per tonne |
| Mean Time Between Failure (Major Components)| ~10,000 operating hours |> >14,000 operating hours| +40% component lifespan |

5. TECHNICAL SPECIFICATIONS

Feed Opening: 1400mm x 1200mm
Max Feed Size: 1250mm
Closed Side Setting Range: 150mm 300mm
Capacity Range (varies with CSS & material): 750 1500 tonnes per hour
Drive Power Requirement: 200 kW / Up to AC motor options available
Total Weight (Crusher only): Approximately 86 tonnes
Key Material Specifications:
Frame Steel Grade：Highyield strength steel plate
Jaw Plates：Manganese steel , optional premium alloys available
Eccentric Shaft：Forged alloy steel
Operating Temperature Range： 20°C to +45°C （with appropriate lubricants）
Dimensions (L x W x H): ~ 6m x 4m x 5m （approximate footprint）

6. APPLICATION SCENARIOS

Granite Quarry Primary Crushing Plant Challenge：Frequent frame weld failures on existing crushers led to unplanned shutdowns every months，costing over $50k annually in repairs lost production。Solution：Replacement with an ODM JC5000 Jaw Crusher，specifically selected for its FEAoptimized，stressrelieved frame design。Results：Zero structural issues after months of operation。Availability increased by %，achieving payback on investment within months through reduced repair costs sustained throughput。

Iron Ore Processing Facility Challenge：High abrasion wear on jaw plates resulted in poor product gradation control costly，weekly inventory checks。Solution：Installation of an ODM JC5000 equipped with optional premium alloy jaw plates the hydraulic CSS adjustment system。Results：Liner life extended by %，allowing predictable changeout schedules。Onthefly CSS adjustments enabled operators finetune product size meet downstream mill feed specifications，reducing recirculating load。

7. COMMERCIAL CONSIDERATIONS

The ODM JC5000 Jaw Crusher is offered as a complete package，including crusher motor drive guards。

Pricing Tiers：
1. Base Configuration ：Standard manganese jaw plates standard bearings。
2 Performance Package ：Includes premium alloy jaw plates upgraded bearing monitoring sensors automated lubrication system。
3 Turnkey Skid Package ：Crusher premounted on a structural skid complete with motor starters local control panel（significant installation savings）。

Optional Features：
Onboard dust suppression spray system。
Remote monitoring telemetry kit for CSS power draw。
Specialty liner profiles for specific product shaping。

Service Packages：
Extended warranty plans up years。
Guaranteed parts availability programs with hour emergency dispatch。
Annual health inspection audits performed certified technicians。

Financing Options：
Capital lease operating lease structures available through partners。
Project financing can be arranged qualifying largescale greenfield developments。

8 FAQ

Q What is the recommended foundation design for the JC5000？
A Detailed foundation drawings static dynamic load data are provided upon order。Reinforced concrete foundations are mandatory；our engineering team can review your civil plans。

Q Can the JC5000 be integrated into our existing PLCcontrolled plant？
A Yes。The crushers lubrication hydraulic systems come standard with standard voltage signal outputs（for running blockage alarms）can be easily wired into your central control room。

Q How does the hydraulic toggle system affect maintenance compared traditional designs？
A It eliminates mechanical toggle plates tension rods simplifying the kinematics。Maintenance involves checking hydraulic fluid levels hose integrity—tasks that are faster less laborintensive than adjusting mechanical systems。

Q What is the typical lead time delivery？
A Standard configurations have confirmed lead time of weeks from order confirmation exworks。Skidmounted versions require additional weeks for fabrication。

Q Are wear part patterns held stock？
A Yes critical wear parts like jaw plates side liners common configurations are held regional warehouse centers ensure day delivery minimize your inventory holding needs。

Q What training provided？
A Comprehensive operational safety maintenance training conducted at your site during commissioning included with purchase We provide digital manuals video libraries。

Q What financing terms are available commercial buyers？
A We offer several options including straight purchase capital leases which may provide tax benefits Flexible terms tailored project cash flow profiles can be structured through our financial partners