1. PAINPOINT DRIVEN OPENING

Are you managing inconsistent particle size, excessive wear part replacement costs, and unplanned downtime in your crushing operations? Inefficient size reduction directly impacts your bottom line through wasted energy, high maintenance labor hours, and production bottlenecks. When your hammer mill underperforms, the entire processing line suffers. Are you questioning the total cost of ownership of your current equipment? Is frequent component changeout disrupting your production schedule? Do you struggle to achieve a consistent product fineness for downstream processes? Sourcing a reliable ODM hammer mill is a critical capital decision to resolve these persistent challenges.

2. PRODUCT OVERVIEW

This ODM (Original Design Manufacturer) hammer mill is a heavyduty industrial crusher engineered for the highvolume reduction of mediumhard to brittle materials. Its operational workflow is designed for robustness: (1) Material is fed via vibratory or belt conveyor into the grinding chamber, (2) Highvelocity hammers impact and shatter the material against the liner, (3) Sized particles pass through a screen of specified aperture, determining final product size, (4) Processed material is discharged via gravity or pneumatic system. This equipment is applicable for crushing minerals, aggregates, industrial minerals, and recycled materials but is not suited for very sticky, ductile, or highmoisture feeds without specialized configuration.

3. CORE FEATURES

HeavyDuty Rotor Assembly | Technical Basis: Forged / Solid Steel Disc Design | Operational Benefit: Sustains high inertia for crushing efficiency and resists deflection under shock loads | ROI Impact: Reduced vibrationrelated failures and longer bearing life, lowering maintenance costs
Interchangeable & Reversible Wear Components | Technical Basis: Symmetrical Hammer Design & MultiSided Liners | Operational Benefit: Operators can rotate/swap components to utilize all wear surfaces before changeout | ROI Impact: Extends service intervals by up to 300%, directly reducing spare parts inventory cost
QuickChange Screen System | Technical Basis: ClampType or HydraulicAssisted Screen Frame | Operational Benefit: Change screen size in under 30 minutes without specialized tools | ROI Impact: Minimizes downtime during product specification changes, increasing plant utilization
DualFlow Dynamic Air System | Technical Basis: Regulated Airflow Through Mill Body | Operational Benefit: Controls temperature and removes fines to prevent screen blinding and material caking | ROI Impact: Maintains rated throughput and protects bearings from heat stress
Direct Drive Coupling System | Technical Basis: Eliminates VBelts & Sheaves via Coupled Motor | Operational Benefit: Transmits power with over 98% efficiency and reduces footprint | ROI Impact: Lowers energy consumption compared to beltdriven systems and eliminates belt maintenance

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Benchmark | This ODM Hammer Mill Solution | Documented Advantage |
| : | : | : | : |
| Screen Change Time (Major Size) | 90 120 minutes | 65% reduction in downtime |
| Hammer Service Life (Granite Crushing) | 400 500 operating hours| 550 650 operating hours with equivalent material| ~25% increase in component lifespan |
| Specific Energy Consumption (kWh/ton)| Varies by material; baseline set at 100%| Optimized chamber geometry reduces recirculation| Up to 15% improvement in energy efficiency |
| Noise Level at 1 Meter (dB(A))| Often exceeds 105 dB(A)| Integrated acoustic damping liners & housing design|< 98 dB(A), improving compliance |

Compared to previous generation models from same manufacturer.

5. TECHNICAL SPECIFICATIONS

Capacity Range: Modeldependent, from 5 TPH to over 150 TPH.
Power Requirements: From 75 kW to 630 kW (100 HP to 850 HP), configured for 50Hz or 60Hz networks.
Rotor Speed: Adjustable based on application; typically between 800 1800 RPM.
Material Specifications: Hammers available in highchrome cast iron, manganese steel, or carbidetipped options. Housing constructed from ASTM A36 steel with AR400 liner plates.
Physical Dimensions: Customizable footprint; typical base unit dimensions range from L4m x W2.5m x H3m to L8m x W4m x H5m.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +45°C. Dusttight construction standard; optional features for higher humidity environments.

6. APPLICATION SCENARIOS

Aggregate Production Plant – Limestone Base Course | Challenge: Existing crusher produced excessive fines (>15% passing 200 mesh), wasting saleable product and creating dust issues. Hammers required weekly replacement.| Solution: Implementation of an ODM hammer mill with a lower rotor speed profile and specialized grate configuration.| Results: Fines generation reduced to below 8%, increasing yield of target product fraction by over $12k monthly value. Hammer life extended to threeweek cycles.

Mineral Processing Pilot Plant – Silica Ore Testing | Challenge: Required flexible crushing for varied ore types with rapid screen changes between test batches. Limited floor space available.| Solution: A compact ODM hammer mill with the quickchange screen system and direct drive was installed.| Results: Batch changeover time reduced from half a shift to under one hour. The direct drive saved an estimated $3k annually in energy costs versus the quoted beltdrive alternative.

7. COMMERCIAL CONSIDERATIONS

ODM hammer mill pricing is structured into three primary tiers based on capacity and construction grade:
1. Standard Duty Tier (120 TPH): Customengineered for maximum availability in continuous mining or largescale aggregate operations.

Optional features include integrated metal detectors/removers, explosionproofing for combustible dusts fully automated lubrication systems comprehensive vibration monitoring packages Service packages range from basic commissioning support up through multiyear fullservice maintenance agreements including guaranteed parts availability Financing options including leasetoown structures are available through partner institutions

8.FAQ

Q1 What level of customization is possible with an ODM hammer mill?
A1 Core structural dimensions are standardized but key operational components like hammer metallurgy screen type discharge configuration motor mounting position inlet chute design can be specified

Q2 How does this equipment integrate with our existing feed conveyor system?
A2 Our engineering team requires your feed point height capacity material characteristics We design supply compatible inlet transition sections ensure optimal material trajectory into the grinding chamber

Q3 What are realistic expectations for total cost savings?
A3 Field data shows primary savings originate from three areas reduced energy consumption extended wear part life decreased labor hours per ton processed A detailed operational analysis can project sitespecific ROI

Q4 What documentation technical support accompanies delivery?
A4 Each unit ships with certified general arrangement drawings foundation load diagrams electrical schematics detailed parts manual Installation commissioning supervision available as separate service line items

Q5 How do we determine correct rotor speed screen combination?
A5 This requires analysis of your feed sample target product size Pilot testing facilities are recommended finalize parameters prior fullscale manufacturing ensuring performance guarantees are met