1. PAINPOINT DRIVEN OPENING

Are your crushing and screening operations constrained by inflexible, highmaintenance equipment? Plant managers and engineering contractors face persistent challenges that directly impact profitability: unplanned downtime from component failures, inefficient material flow causing bottlenecks, and the high capital outlay for branded machinery that doesn't fully align with specific operational needs. These issues translate to quantifiable costs: hours of lost production, excessive spare parts inventories, and suboptimal yield of inspec product.

How do you achieve reliable throughput without the premium price tag? Is it possible to source robust equipment engineered to your exact circuit requirements? The solution lies in partnering with a specialized ODM (Original Design Manufacturer) for crushing and screening equipment.

2. PRODUCT OVERVIEW

This content details our ODM services for customengineered crushing and screening equipment. We function as your contract manufacturing partner, designing and building primary crushers, secondary/tertiary crushers, vibrating screens, feeders, and complete modular plants to your precise performance specifications.

The operational workflow is collaborative:
1. Requirement Analysis: Our engineering team reviews your feed material characteristics, target capacity, and final product specifications.
2. CoDesign Phase: We propose customized machine designs—modifying chamber geometries, screen deck configurations, drive systems—optimized for your application.
3. Prototype & Validation: Critical designs are validated through CAD simulation and component testing prior to fabrication.
4. Manufacturing & QC: Equipment is built in our facilities with rigorous quality control at each stage.
5. Commissioning Support: We provide documentation and support for installation and initial operation.

Application Scope: Ideal for mining aggregates, recycled concrete/asphalt, industrial minerals, and specialized contracting projects requiring tailored solutions.
Limitations: Not suited for offtheshelf procurement with immediate delivery; requires a collaborative partnership and clear technical brief.

3. CORE FEATURES

Bespoke Chamber Design | Technical Basis: Kinematic dynamics & material compression modeling | Operational Benefit: Optimized nip angle and crushing stroke for specific ore/rock type increases throughput and reduces wear per ton | ROI Impact: Up to 15% higher yield of desired fraction, lowering cost per ton processed.

Modular Subframe Construction | Technical Basis: Unitized, heavyduty steel fabrication with standardized interface points | Operational Benefit: Enables faster site installation, future reconfiguration, or easier transport between sites | ROI Impact: Reduces installation labor costs by an estimated 30% and protects longterm asset flexibility.

Component Specification Control | Technical Basis: Selection of bearings, drives, liners, and motors from a global supply chain based on duty cycle | Operational Benefit: You avoid overengineering (overspend) or underengineering (premature failure) common in standard models | ROI Impact: Achieves optimal total cost of ownership by matching component life to expected service intervals.

Dedicated Screening Dynamics | Technical Basis: Customization of screen box mass, vibration amplitude/frequency, and deck media | Operational Benefit: Provides precise material stratification and sizing for difficulttoscreen feeds (e.g., damp, elongated) | ROI Impact: Improves screening efficiency by 1025%, reducing recirculating load and energy waste.

Integrated Process Intelligence | Technical Basis: Prewired panels with PLC interfaces for load management, level sensing, and performance tracking | Operational Benefit: Your operators gain realtime insights for adjustments and predictive maintenance alerts | ROI Impact: Minimizes unscheduled stops; field data shows a typical 20% improvement in operational availability.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (OfftheShelf) | ODM Crushing & Screening Solution | Advantage (% Improvement) |
| : | : | : | : |
| Throughput Efficiency | Fixed cavity design for average material | Geometry optimized for client's specific MOHs & abrasion index | +8% to +15% |
| Wear Cost per Ton| Generic liner metallurgy| Material grade & profile engineered for dominant wear mechanism| 10% to 20% |
| DesigntoInstallation Time| Long lead times for fully custom projects| Streamlined process using proven modular platforms| Time savings of ~25% |
| Lifecycle Flexibility| Limited retrofit options; major changes require new machine| Designed for future chamber or screen deck upgrades| Extends viable service life by years |

5. TECHNICAL SPECIFICATIONS

Specifications are developed per project. The following outlines the engineered range for our ODM crushing and screening equipment:

Capacity/Rating: Primary crushers from 200 to 2,500+ TPH; Screening plants from 100 to 800 TPH per deck.
Power Requirements: Configured for clientspecified voltage (e.g., 400V/50Hz or 480V/60Hz). Drive systems sized with appropriate service factors for stated duty.
Material Specifications: Mainframe fabrications in hightensile steel (e.g., S355J2). Wear liners in manganese steel (1218% Mn), AR plate, or clientspecified alloys.
Physical Dimensions: Designed with transportability constraints in mind (modular dimensions compliant with road/sea freight). Typical modular unit footprint ranges from 6m x 3m to 15m x 5m.
Environmental Operating Range: Standard design operable from 20°C to +45°C ambient. Sealed components and optional heating/cooling packages available for extreme environments.

6. APPLICATION SCENARIOS

Aggregate Producer Volcanic Rock Quarry | Challenge: Highly abrasive basaltic feed causing excessive wear costs in tertiary cone crusher chamber every 400 hours. Standard OEM liners were a poor match. | Solution: ODMdesigned tertiary cone crusher with modified head angle and proprietary multialloy composite liners in highwear zones. A custom screen box was paired with polyurethane deck panels for sharp cubical product. | Results: Liner life extended to over 700 hours. Combined with a 12% increase in product yield within the target chip specification annual production increased by an estimated $220k value.

C&D Recycling Contractor Urban Operation Challenge: Need a compact plant capable of processing mixed demolition debris into clean aggregate fractions but must fit on a constrained site with noise/dust regulations.| Solution: A fully enclosed ODMdesigned modular crushing/screening plant featuring a slowspeed sheartype primary crusherfor minimal dust generation acoustic dampingand multiple magneticand air knife separators integrated into the conveyor system.| Results: Plant met strict urban environmental compliance permits achieved throughput of110TPH on mixed C&D wasteand produced three certified clean aggregate productsenabling direct sale at premium margins versus landfill tipping fees

Mineral Processing Plant Expansion Project Challenge: Adding secondary crushing circuit required tight integration into existing infrastructurewith unique feedand discharge height limitations.| Solution: Codesignof a lowprofile jaw crusher moduleand vertical shaft impactor (VSI) on a shared access platformwith custom chuteworkto interface with current conveyors.| Results: The turnkey module was installed duringa planned14day shutdowneliminating costly structural modificationsPlant rampup was achieved within48hours due to pretesting at our facility

7 COMMERCIAL CONSIDERATIONS

Our ODM model provides significant financial flexibility versus purchasing branded capital equipment

Pricing Tiers:
ComponentLevel Customization: Modifications to standard base designs(eg custom liners decks drives)
Full System Design & Build: Purposebuilt machine or modular plantfrom conceptto commissioning
Fleet Partner Program: For contractors requiring multiple units over timewith design consistency benefits

Optional Features:
Dust suppression encapsulation packages
Advanced automation controls(remote monitoring tramp metal detection)
Hybrid drive(dieselelectric) options
Specialized wear protection packages

Service Packages Available:
Commissioning& Operator Training
OndemandTechnical Support
Planned Maintenance Kits& Longterm Wear Parts Supply Agreements

Financing Options:
We workwith thirdparty equipment financing partners to structure solutions including capital leases operating leasesor leasetoown plans typically rangingfrom36to84month terms

8 FAQ

Q1 How do I ensure an ODMdesigned crusher will be compatible with my existing plant conveyorsand infrastructure?
A Our technical questionnaire captures all interface pointsfeed/discharge heightsbelt widths power sourcesand control protocolsWe provide detailed layout drawingsfor client approval before fabrication begins

Q2 What is the typical lead timefrom design finalizationto delivery?
A Lead times varyby complexityFor a modified base machine expect1620 weeksFora fully custom plant2230 weeksis standardPrecise timelinesare established afterthe design phase

Q3 How does partswarrantyandsupport workcomparedto an OEM?
A We providea standard warrantyon materials workmanshipOur advantage is direct accessto the engineering teamthat designedthe machineSupportis not filtered through multiple tiersLongtermwe recommenda wear parts agreementwhich we fulfill oftenat lower costthan OEM equivalentsdue toour supply chain model

Q4 Can you handlethe entire electrical control systemintegration?
A YesWe designbuildand testthe complete motor control center(MCC)and PLC systemto your required levelof automationincludingprovidingthe software codeThis ensuresall componentsare pretestedas a systembefore shipment

Q5 What commercial termsare offeredfor international clients?
A We commonly workunder FOB Incotermswith proformainvoice payment milestones(eg30% on order40% preshipment30% before shipment)Lettersof Credit are acceptedFull documentation packsare suppliedfor customs clearance