1. PAINPOINT DRIVEN OPENING

Are you managing escalating costs and unpredictable yields in your gold recovery circuit? Inconsistent feed material, inefficient separation, and excessive downtime for maintenance directly erode your profit margins. Common operational challenges with conventional gold mining equipment include:

Low Recovery Rates on Fine & Particulate Gold: An estimated 1530% of micron and flour gold can be lost in traditional sluices or jigs, representing a significant revenue leak.
High Operational Downtime: Frequent blockages, screen replacements, and mechanical failures halt your processing plant, costing thousands per hour in lost throughput.
Excessive Water & Power Consumption: Inefficient separation technology demands higher volumes of water and greater horsepower, increasing both utility costs and environmental footprint.
LaborIntensive Operation & Monitoring: Constant manual adjustment and sampling are required to maintain optimal performance, diverting skilled personnel from other critical tasks.
Difficulty with Variable Feed Material: Changes in clay content, particle size distribution, or gold type degrade performance, forcing a compromise between recovery and grade.

Is your operation seeking a solution that delivers consistent, high recovery rates while reducing total operational expenditure? The following analysis of advanced centrifugal concentrators addresses these specific challenges.

2. PRODUCT OVERVIEW: HYPERG SERIES CENTRIFUGAL CONCENTRATOR

The HYPERG Series is a continuousduty centrifugal concentrator engineered for highvolume, maximum recovery of free gold, particularly fine and micronsized particles. It operates as a primary recovery device or a security cleaner in both alluvial (placer) and hard rock milling circuits.

Operational Workflow:
1. Slurry Introduction: Ore slurry is introduced into a rapidly rotating drum.
2. Centrifugal Separation: High Gforces (up to 300G) fluidize the material bed, forcing highdensity gold particles to migrate and become trapped behind specially designed riffles.
3. Continuous Concentration: While gangue material is flushed over the riffles and exits as tails, gold is retained within the concentrating bowl.
4. Automated Discharge: At programmed intervals, the concentrate bowl decelerates, and an internal spray jet discharges the enriched gold concentrate into a secure collection point, with no need for process interruption.

Application Scope & Limitations:
Ideal For: Highcapacity alluvial operations, milled hard rock circuits (gravity recovery ahead of leaching), and fine gold recovery from table or sluice tailings.
Limitations: Not suitable for nuggetonly recovery where simpler methods suffice. Requires a consistent feed slurry density (typically 2040% solids) for optimal performance. Initial capital investment is higher than passive systems.

3. CORE FEATURES

Continuous Automated Discharge | Technical Basis: Programmable logic controller (PLC) managing drum cycle timing | Operational Benefit: Enables uninterrupted 24/7 operation without manual bowl cleanouts; provides consistent concentrate grade | ROI Impact: Eliminates hourly downtime for cleaning; reduces labor costs by approximately 23 operator hours per shift.

Variable GForce Control | Technical Basis: Frequency drive allowing precise adjustment of drum rotation speed | Operational Benefit: Operators can finetune separation intensity onthefly to match changing feed conditions (e.g., clay content, particle size) | ROI Impact: Maximizes recovery across variable deposits; field data shows a 515% yield improvement over fixedspeed units in heterogeneous materials.

CorrosionResistant Fluidization System | Technical Basis: Polyurethane riffle design with integrated injectionmolded fluidization channels | Operational Benefit: Ensures even fluidization for superior separation efficiency; resists abrasion from silica sands | ROI Impact: Extends wear life by up to 400% compared to rubberlined systems; reduces spare parts inventory and changeout frequency.

Low Water Consumption Design | Technical Basis: Optimized internal water jacket and spray bar geometry | Operational Benefit: Achieves effective separation with up to 30% less process water than previous generation centrifugal concentrators | ROI Impact: Lowers water pumping and recycling costs; critical for operations in waterscarce regions.

Integrated Process Monitoring | Technical Basis: Vibration sensors and pressure transmitters linked to control panel alarms | Operational Benefit: Provides realtime feedback on feed consistency and mechanical health; alerts operators to blockages or pump failures immediately | ROI Impact: Prevents catastrophic damage from rundry events; minimizes unplanned maintenance through predictive alerts.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (Batch Centrifugal) | HYPERG Series Solution | Advantage (% Improvement) |
| : | : | : | : |
| Effective Operating Uptime| 8590% (due to manual cleanout stops) | >98% (continuous automated process) | +813% more productive hours |
| Fine Gold (<100 mesh) Recovery Rate| 7080% in typical field conditions | Consistently achieves 9296% in controlled tests | +1226% increased yield |
| Average Water Consumption| ~50 gallons per minute (GPM) per unit| ~35 GPM per unit for equivalent feed rate| 30% reduction in water use |
| Critical Wear Part Lifecycle| Rubber liners: 8001,200 hours| Polyurethane system: 3,500+ hours| ~300% longer service life |

5. TECHNICAL SPECIFICATIONS

Model Shown: HYPERG100
Processing Capacity: Up to 100 tons per hour (TPH) of solids feed, dependent on slurry density.
Power Requirements: 15 HP (11 kW) main drive motor; 480V/3 Phase/60Hz standard.
Material Specifications: Drum shell – ASTM A36 carbon steel with ceramic wear plates; Fluidization system – T70A polyurethane; Frame – powdercoated structural steel.
Physical Dimensions (L x W x H): 2.8m x 1.9m x 2.1m. Weight: Approx. 1,850 kg.
Environmental Operating Range: Ambient temperature 20°C to +50°C; Humidity up to 95% noncondensing.
Feed Requirements: Slurry density of 2040% solids by weight; Maximum feed size <6mm.

6. APPLICATION SCENARIOS

Alluvial Placer Operation High Clay Content

Challenge: A largescale placer mine experienced severe dropoff in recovery when processing pay layers with elevated clay content using traditional trommel/sluice plants. Material blinded screens and prevented effective gravity separation.
Solution: Installation of two HYPERG100 units as primary concentrators after scrubbing screens. The variable Gforce control allowed operators to increase fluidization intensity to break down clay clusters.
Results: Achieved sustained fine gold recovery rates above 90%, even with >25% clay content. Overall site yield increased by an estimated 18%, paying back the equipment investment in under five months of operation.

Hard Rock Mill Gravity Circuit Optimization

Challenge: A quartz vein mill was losing significant fine gold to cyanide leach tails due to an inefficient primary gravity circuit using older shaking tables that required constant operator attention.
Solution: The HYPERG75 was installed as a primary concentrator directly after grinding classification cyclones to capture free gold immediately.
Results:The continuous centrifugal concentrator produced a highergrade gravity concentrate for direct smelting while reducing load on the leaching circuit.Fine gold loss to tails decreased by 22%.The automated system freed one fulltime operator per shift for reassignment elsewhere in the plant.

7.COMMERCIAL CONSIDERATIONS

Equipment pricing is structured based on capacity model:
HYPERG50(50 TPH): Tiered pricing available for multipleunit purchases
HYPERG75(75 TPH): Standard configuration
HYPERG100(100 TPH): Includes enhanced monitoring package

Optional Features:
Advanced PLC with data logging & remote monitoring interface
Stainless steel construction for highly corrosive environments
Mobile skidmounted package with integrated feed pump

Service Packages:
Standard Warranty:Covers parts/labor for12 months
Extended Performance Plan:Covers scheduled maintenance,wear parts,and priority supportfor36 months
OnSite Operator Training Program

Financing Options:
Capital leaseand equipment loan structures are available through partner financial institutions.Typical terms range from24to60months.Rentalto own programs may be arrangedfor shortterm project needs

8.FAQ

Q:What existing plant infrastructure is requiredto integrateaHYPERGconcentrator?
A:The unit requiresa consistent slurry feed supply,a process water connection,and standard threephase power.It is designedtobe fedbya standard slurry pumpand can integrate into most existing plant layouts with minimal civil work

Q:Whatis the expected payback periodfor this equipment?
A Payback varies basedon head gradeand operational scale.Field datafrom similar installations indicatesmost operations achieve full payback through increased recoveryandsaved laborin6to18months

Q How does this equipment handlevery coarse materialor nuggets?
A TheHYPER Gis optimizedfor finesandrecoveryWhile it will capture some coarser goldits primary advantageis infinegoldrecoveryFor operations expecting significant nuggetarygoldwe recommend pairingitwithaprimaryscavenging device likeacatchsluice

Q What technical supportis available during commissioning?
A All purchases include remote supportand comprehensive documentationAn optional onsite commissioning package provides48hoursof direct engineer supportduring startupand operator training

Q Are spare parts readily available?
A Yes Critical wear partslike polyurethane bowlsare stockedin regional warehouses globallywith guaranteed expedited shippingto minimize potential downtime

Q Can this equipment be usedin amobile plant setup?
A Yes TheHYPER Gseriesis available onaheavy duty skidbase designedfor relocationIt has been successfully deployedin numerous mobile trommeland screening plant configurations