1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? For plant managers and contractors, inefficient crushing and screening operations directly impact profitability. Common challenges include:
High Maintenance Costs & Unplanned Stops: Frequent component failures and reactive maintenance schedules lead to excessive parts expenditure and costly production halts.
Inconsistent Product Gradation: Outdated or poorly configured equipment yields offspec aggregate, resulting in material rejection, rework, and wasted resources.
Low Overall System Throughput: Bottlenecks between crushing stages and screening inefficiencies prevent you from achieving maximum licensed tonnage.
Rising Energy Consumption: Older, mechanically inefficient drives and systems consume excessive power, making energy a topthree operational expense.
Rapid Wear in Abrasive Applications: Premature failure of liners, screens, and conveyors under highabrasion conditions forces shorter replacement cycles.

Is your current equipment portfolio equipped to address these issues with measurable ROI? The right industrial trading partner provides not just machinery, but a strategic solution for total cost of ownership.

2. PRODUCT OVERVIEW

As a premier B2B trading company for industrial crushing and screening equipment, we supply a curated portfolio of heavyduty machinery designed for the rigorous demands of aggregate production, mining, and construction material processing. Our wholesale model provides commercial buyers with direct access to highperformance plant from leading OEMs.

The core operational workflow for an effective crushing and screening circuit typically involves:
1. Primary Reduction: Raw feed material is reduced by jaw or gyratory crushers to a manageable size.
2. Secondary/Tertiary Crushing: Cone or impact crushers further refine material to the required specification.
3. Primary Screening: Material is separated by size; oversize is recirculated for further reduction.
4. Final Screening & Stockpiling: Correctly sized product is sorted into final grades via multideck screens and conveyed to stockpiles.

Application scope includes stationary plants, modular systems, and trackmounted mobile units for quarrying, mining demolition recycling, and road building. Key limitations are defined by feed size, material abrasiveness (e.g., silica content), and required final product specifications—factors our technical team will clarify during specification.

3. CORE FEATURES

Advanced Chamber Design | Technical Basis: Optimized kinematics & cavity profiles | Operational Benefit: Consistent output gradation with reduced slabby or elongated product | ROI Impact: Higher saleable product yield, less recrush

Hydraulic Setting Adjustment | Technical Basis: PLCcontrolled hydraulic rams for CSS/OSS adjustment | Operational Benefit: Remote, precise calibration in minutes versus hours of manual labor | ROI Impact: Increased plant uptime during changeovers

Hybrid Power Systems | Technical Basis: Dieselelectric drive with onboard genset or external grid tiein | Operational Benefit: Fuel savings up to 30% in grid mode; full mobility where power is unavailable | ROI Impact: Direct reduction in energy costs per ton

Modular Component Architecture | Technical Basis: Standardized subassemblies (feeders, screens) with common interfaces | Operational Benefit: Faster onsite assembly and future plant reconfiguration for new contracts | ROI Impact: Lower capital outlay for system expansion

HighStrength Wear Package | Technical Basis: Quenched & tempered alloy steel liners & screen media | Operational Benefit: Extended service life in highly abrasive applications (e.g., granite, slag) | ROI Impact: Reduced costperton for wear parts

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Benchmark | Our Crushing & Screening Solution | Documented Advantage |
| : | : | : | : |
| Tons per Hour (TPH) per kW | Varies by application; baseline established from industry averages. Field data shows our optimized circuits deliver a measurable increase in specific throughput. |
| Liner ChangeOut Time (Primary Crusher) | 1824 hours (crewdependent) <12 hours with designed tooling 92% with tailored media & deck angle Up to 5% increase in onspec yield |
| Mean Time Between Failure (MTBF) Drives Componentspecific; often 12,000 hrs on critical components >50% improvement in reliability |

5. TECHNICAL SPECIFICATIONS

Specifications vary by machine type within the crushing and screening category. Below are representative ranges for a midtier tracked cone crusher plant:

Capacity/Rating: 200 350 tonnes per hour (dependent on feed material & closed side setting).
Power Requirements: Tier 4 Final / Stage V diesel engine; ~328 kW (440 HP). Electric option: 380480V / 5060Hz / ~250 kVA.
Material Specifications: Accepts feed size up to 215mm; capable of processing granite, basalt, quartzite (<25% silica recommended without specialized liners).
Physical Dimensions (Operating): Approx. Length: 16.2m, Width: 3.0m, Height: 3.9m.
Environmental Operating Range: Designed for 20°C to +40°C ambient temperature. Dust suppression system standard.

6. APPLICATION SCENARIOS

Granite Quarry Expansion | Challenge A quarry needed to increase output by 40% without expanding its permitted footprint or adding significant labor.| Solution Implementation of a highdensity modular crushing and screening plant with superior screening efficiency.| Results Throughput increased by 42%. Onspec product yield improved from 86% to 93%, reducing recirculating load. The compact design fit within existing boundaries.

Urban Demolition Recycling| Challenge A contractor faced high disposal costs and needed to produce certified recycled aggregates on tight urban sites.| Solution Supply of a quiet, trackmounted jaw/impactor/screen combo with magnetic separator.| Results Achieved 95% landfill diversion. Produced Type1 subbase at site, eliminating haulage costs for both waste and imported material.

7 COMMERCIAL CONSIDERATIONS

Our wholesale trading model provides competitive pricing structured around scale commitment:

Pricing Tiers: Singlemachine purchase / Complete Circuit Package (PrimarytoTertiary with conveyors) / MultiSite Fleet Agreement.
Optional Features: Dust encapsulation kits , winterization packages , advanced telemetry , extended wear part packages .
Service Packages: Tiered from basic commissioning/warranty to comprehensive planned maintenance contracts including liner changeouts .
Financing Options Equipment leasing , rentaltoown structures ,and projectbased financing can be arranged through our partners .

8 FAQ

Q What if my existing plant has different brand components? Are your machines compatible?
A Yes Interfacing new equipment with existing conveyors hoppers etc.is standard practice Our technical specifications include all interface points

Q How quickly can we expect an impact on our cost per ton metric?
A Based on client reports measurable reductions in cost per ton are typically observed within the first full quarter of operation primarily from increased throughput

Q What are the commercial terms available?
A We operate on CIF FOB or EXW basis as required Payment terms are typically structured around order value

Q Do you provide performance guarantees?
A Yes guaranteed minimum throughput capacity is provided based on agreed feed material specifications

Q What does implementation look like? Is technical support included?
A Implementation includes supervised commissioning operator training We provide technical support remotely