H1: HighCapacity Crushing and Screening Equipment for Maximum Plant Throughput

1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? In aggregate production, mining, and C&D recycling, inefficient crushing and screening equipment directly impacts your bottom line. Common challenges include:
Unscheduled Downtime: Component failures in critical crushers or screeners can halt entire production lines, costing thousands per hour in lost output and labor.
Inconsistent Product Gradation: Offspec material due to worn or poorly configured equipment leads to product rejection, reprocessing costs, and dissatisfied customers.
High Maintenance Costs: Frequent liner changes, bearing failures, and conveyor issues drive up parts inventories and require excessive maintenance labor hours.
Fuel & Power Inefficiency: Older, nonoptimized plants consume excessive energy per ton of processed material, a direct and growing operational expense.
Site Flexibility Limitations: Fixed plants struggle with changing deposit profiles or remote site requirements, limiting operational agility.

Is your current setup equipped to deliver the consistent tonnage and precise product specification required in today's competitive market? The solution lies in purposeengineered crushing and screening equipment designed to transform these operational burdens into reliable profitability.

2. PRODUCT OVERVIEW

Our crushing and screening equipment comprises a coordinated system of heavyduty machinery engineered for continuous, highvolume processing of rock, ore, and recycled materials. The core operational workflow involves:
1. Primary Reduction: Raw feed is accepted by a robust primary jaw or gyratory crusher for initial size reduction.
2. Secondary/Tertiary Crushing: Material is conveyed to cone or impact crushers for further refinement to the desired intermediate sizes.
3. Material Screening: Vibrating screens separate crushed material into specified grades based on particle size.
4. Stockpiling & Recirculation: Onspec material is conveyed to stockpiles, while oversize material is automatically recirculated back into the circuit for further processing.

This equipment is designed for stationary plants or trackmounted mobile configurations. It is not suitable for processing materials with extreme moisture content without prescreening or for handling explosive or chemically unstable substances.

3. CORE FEATURES

Patented Chamber Geometry | Technical Basis: Optimized kinematics & cavity profile | Operational Benefit: Higher reduction ratio & more consistent endproduct shape | ROI Impact: Increased saleable product yield by up to 12% in field tests

HeavyDuty Vibrating Screen | Technical Basis: HighGforce linear motion drive | Operational Benefit: Prevents blinding & maintains high screening efficiency in sticky conditions | ROI Impact: Reduces screen media wear costs and cleaning downtime by an average of 18%

Centralized Greasing System | Technical Basis: Automated, programmable lubrication points | Operational Benefit: Ensures critical bearings receive correct lubrication without manual intervention | ROI Impact: Extends bearing service life by 35% and reduces lubricationrelated failures

Hydraulic Adjustment & Clearing | Technical Basis: Integrated hydraulic cylinders for CSS adjustment & chamber clearing | Operational Benefit: Allows operators to adjust product size or clear blockages in minutes from a central location | ROI Impact: Minimizes downtime for routine adjustments by approximately 50%

Reinforced Crawler System (Mobile Units) | Technical Basis: Highstrength steel tracks & heavyduty drive components | Operational Benefit: Provides stable platform for onsite mobility with minimal ground preparation | ROI Impact: Cuts relocation time between plant positions from days to hours

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Benchmark | Our Crushing And Screening Solution Documented Advantage |
| : | : | : |
| Tons per Hour (TPH) Throughput| Baseline (100%)| +1525% |
| Cost per Ton (CPT) Processed| Baseline (100%)| 1018% |
| Mean Time Between Failures (MTBF)| Varies by component; industry average applied.| +30% on critical crusher components |
| Screening Efficiency (for defined apertures)| ~9294% on dry aggregate| Sustained 9698% efficiency |
| Relocation & Setup Time (Mobile Plants)| 2448 hours typical for full system.| 812 hours achievable |

_Based on comparative field data processing granite feed at a CSS of 40mm._

5. TECHNICAL SPECIFICATIONS

Specifications vary by model within our crushing and screening equipment range. Representative specifications for a midtier tracked cone crusher & screen combo unit:

Capacity/Throughput: Up to 350 tonnes per hour (varies with feed material and product size).
Power Requirements: Total installed power approx. 450 kVA. Tier 4 Final / Stage V compliant dieselelectric option available.
Crusher Specifications: Singletoggle jaw crusher with hydraulic CSS adjustment (range: 40mm 125mm). Manganese steel wear liners standard.
Screen Specifications: Tripledeck vibrating screen; total screening area of 12m²; hightensile woven wire mesh or punch plate options.
Physical Dimensions (Operating): Length: ~22m, Width: ~3.5m, Height: ~4.2m.
Environmental Operating Range: Designed for 20°C to +45°C ambient temperature; dust suppression system compliant.

6. APPLICATION SCENARIOS

Aggregate Quarrying – Hard Rock Granite

Challenge: A granite quarry needed increased production of railway ballast (40mm +28mm) while simultaneously producing more chip sizes for asphalt. Their existing plant created excessive fines and could not maintain tight tolerances on both products efficiently.
Solution: Implementation of a threestage crushing and screening circuit featuring our cone crusher with an advanced chamber design paired with a highGforce screen deck dedicated to ballast separation.
Results: Ballast production increased by 22%, with reject rates due to offspec material falling from 8% to under 2%. Overall plant yield improved by 15%.

Construction & Demolition Recycling

Challenge: A C&D recycling facility faced constant jamming in their secondary crusher from rebar and metal contaminants, alongside severe screen blinding from wet plasterboard and dirt.
Solution: Deployment of an impact crusher with hydraulic adjustment and an integrated overband magnet within a mobile crushing and screening train equipped with our antiblinding screen technology.
Results: Crusher blockage events reduced by over 90%. Screening availability increased significantly, allowing the processing of mixed C&D waste at a consistent rate of 180 tph without frequent stoppages.

7. COMMERCIAL CONSIDERATIONS

Our crushing and screening equipment is offered across several tiers:
Standard Production Tier: Highreliability configurations for common materials like limestone and granite. Focus on optimal costofownership.
HighAbrasion Tier: Enhanced specifications including upgraded liner materials, heavierduty bearings, and additional wear protection for abrasive feeds like basalt or quartzite.
Mobile/FastRelocation Tier: Trackmounted systems with quick setup features designed for contractors requiring frequent site moves.

Optional features include advanced dust suppression systems, automated setting regulation (ASRi), hybrid drive systems, extended conveyors, and custom guarding packages.

We offer comprehensive service agreements covering scheduled maintenance, wear part supply at preferential rates, remote monitoring support via telematics data access, priority field service dispatch, (included in premium packages). Financing options include operating leases tailored to seasonal cash flows as well as traditional purchase plans.

8.FAQ

1.Q What level of ground preparation is required for your trackmounted crushing plants?
A Our mobile units are engineered for direct operation on compacted surfaces without the need for concrete foundations in most cases. A level working area free from standing water is recommended (subject to local ground conditions).

2.Q How does your equipment interface with our existing conveyors or washing systems?
A Our units are designed with industrystandard discharge heights conveyor widths as standard interfaces can be adapted through modular conveyor extensions hoppers

3.Q What is the typical lead time between order placement commissioning?
A For standard model configurations lead times range from weeks months depending on final specification complexity Custom engineering projects require detailed consultation

4.Q Are performance guarantees provided?
A Yes we provide guaranteed throughput capacity specifications based on agreed feed material analysis product size requirements These are detailed within commercial proposals

5.Q What operator training technical support included?
A We provide comprehensive onsite operator maintenance team training upon commissioning This includes manuals access digital resources ongoing technical support via phone email

6.Q Can you supply individual components integrate them into our existing plant?
A Yes we act as an OEM supplier individual crushers screens feeders conveyors can provide engineering support integration into brownfield sites

7.Q What are the key factors determining choice between jaw cone impact crusher within your range?
A The selection depends primarily feed material characteristics hardness abrasiveness desired final product shape gradation Our application engineers will analyze your specific requirements recommend optimal configuration