1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? In crushing and screening operations, common challenges directly impact your bottom line. These include excessive wear part consumption from abrasive materials, leading to frequent, costly changeouts and halted production. Inconsistent feed rates and material bridging cause chokeups and inefficient cycles, wasting energy and labor hours. Furthermore, premature component failure in highvibration environments results in unplanned maintenance, while inadequate screening efficiency leads to product contamination and recrushing, consuming additional power. Finally, the high total cost of ownership from multiple equipment suppliers complicates service and parts logistics.

How do you reduce unscheduled downtime, extend component life, and achieve predictable operating costs? The solution lies in specifying crushing and screening equipment engineered not just for performance, but for durability and operational synergy.

2. PRODUCT OVERVIEW

This product line encompasses a comprehensive range of stationary and mobile crushing and screening equipment, including jaw crushers, cone crushers, impact crushers, vibrating screens, and feeders. The operational workflow is designed for continuous material processing: (1) Primary crushing reduces raw feed size; (2) Secondary/Tertiary crushing further refines material to specification; (3) Screening separates crushed material into precise product fractions; (4) Conveying systems transport material between stages; (5) Stockpiling or direct loading of finished products.

This equipment is applied in aggregate production, mining, construction & demolition recycling, and industrial mineral processing. Limitations include maximum feed size constraints per model and specific material hardness (e.g., abrasive vs. nonabrasive) suitability for different crusher types.

3. CORE FEATURES

Patented Chamber Geometry | Technical Basis: Optimized kinematics & cavity design | Operational Benefit: Higher reduction ratio per pass & more consistent product gradation | ROI Impact: Reduced recirculating load by up to 15%, lowering energy consumption per ton
Modular Wear Part System | Technical Basis: Standardized, reversible/interchangeable liners & wear plates | Operational Benefit: Faster replacement times (up to 40% faster), reduced inventory complexity | ROI Impact: Lower labor costs for changes & minimized parts holding cost
Intelligent Drive & Control System | Technical Basis: Variable frequency drives (VFDs) with loadsensing technology | Operational Benefit: Automatic adjustment to feed conditions prevents choking & reduces mechanical stress | ROI Impact: Up to 20% energy savings under variable load and extended drivetrain life
MultiAxis Independent Screen Vibration | Technical Basis: Dual independent exciters with adjustable amplitude/frequency | Operational Benefit: Eliminates blinding on sticky materials & improves screening accuracy | ROI Impact: Higher quality product yield with less waste material reporting to crushers
Unified Structural Platform | Technical Basis: Common chassis design for modular plant configurations | Operational Benefit: Simplified installation, reduced footprint & easier interequipment access | ROI Impact: Lower civil works costs and reduced maintenance time across the production line

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard | Our Crushing And Screening Solution | Advantage (% improvement) |
| : | : | : | : |
| Wear Life Cone Crusher Liners| 400550 kTons (Abrasive Granite) | 600750 kTons (Abrasive Granite) | +35% avg. increase |
| Screening Efficiency (MidSize Agg.)| 8892% passing accuracy| 9497% passing accuracy| +5 percentage points |
| Mean Time Between Failure (Main Drives)| ~12,000 hours| ~16,000 hours| +33% reliability |
| Energy Consumption per Ton Crushed| Baseline 100%| Measured at 8288% of baseline| 1218% reduction |
| OnSite Assembly/Commissioning Time| Baseline 100%| 70% of baseline time required| 30% faster deployment |

5. TECHNICAL SPECIFICATIONS

Capacity/Rating: Modeldependent ranges from 200 TPH to over 1,500 TPH for fixed plants; mobile units from 150 TPH to 450 TPH.
Power Requirements: Primary crushers from 150 kW to 400 kW; full closedcircuit plants require integrated power supply from 500 kVA to 1.5 MVA.
Material Specifications: Fabricated from highyield strength steel (min. S355J2); wear components in Mn18Cr2 or proprietary alloys for abrasion resistance.
Physical Dimensions: Mobile plant footprint typically <18m L x 3.5m W; stationary plant layouts are customconfigured.
Environmental Operating Range: Designed for ambient temperatures from 25°C to +45°C with optional packages for extreme climates. Dust suppression systems maintain compliance in regulated environments.

6. APPLICATION SCENARIOS

Aggregate Quarrying – Hard Rock Granite
Challenge: Excessive downtime for mantle/liner changes every 6 weeks on tertiary cone crushers processing highly abrasive granite.
Solution: Implementation of a tertiary cone crusher with enhanced chamber geometry and patented liner alloy.
Results: Wear part life extended to an average of 9 weeks between changes, reducing annual scheduled downtime by approximately 85 hours.

C&D Recycling – Urban Processing Plant
Challenge: Inefficient separation of fines leading to contaminated final aggregates and frequent screen mesh blinding from plasterboard/wet material.
Solution: Deployment of a multistage mobile crushing and screening train featuring an impact crusher for nonabrasive reduction and a screen with independent multiaxis vibration.
Results: Achieved >95% purity in produced recycled aggregates; screen blinding incidents reduced by over 80%, increasing throughput by an estimated average of tons per shift.

7. COMMERCIAL CONSIDERATIONS

Our crushing and screening equipment is offered across three primary tiers:
1. Standard Duty Models – For lowerabrasion applications or intermittent use.
2. Heavy Duty Models – For continuous operation in abrasive hard rock or demanding recycling.
3. Custom Engineered Systems – For unique flowsheets or extreme capacity requirements.

Optional features include advanced dust encapsulation systems,tier IV final / stage V dieselelectric drives,and remote monitoring telematics packages.Service packages range from basic warranty support to comprehensive fullservice maintenance agreements with guaranteed availability.Financing options include capital lease operating lease,and rentaltoown structures tailored to project cash flow requirements.

8.FAQ

Q1.Are your mobile crushing plants compatible with existing conveyor systems or feeders?
Field data confirms compatibility with standard industry transfer heightsand belt widths.Engineering review of your specific interface points is recommended prior to final specification.

Q2.What is the expected impact on my overall plant power draw?
The intelligent drive system typically results in a net reduction in kWh per ton processed.Field data shows most plants see a decrease despite increased throughput due to optimized load management.

Q3.How does your pricing structure account for optional features?
We provide transparent base equipment pricingwith clearly defined addon modules.This allows youto select only the features requiredfor your specific applicationcontrolling capital expenditure.

Q4.What are the lead timesfor key wear parts?
Over95%of common wear parts are heldin regional stockholding centersensuring availability within2448 hoursfor urgent requirements under our service plans.

Q5.Do you offer operator trainingwith new equipment delivery?
Yes.Comprehensive trainingfor your operationsand maintenance crews is includedas standard covering safe operation routine checksand basic troubleshooting procedures

Q6.Can your control systemintegratewith our existing SCADAor plant monitoring software?
The control system utilizes standard industrial communication protocols(OPC UA Modbus TCP/IP)enabling integrationfor centralized data collectionin most existing network architectures

Q7.What warrantyis providedon structural components versus wear parts?
Structural components carrya10year warrantyagainst defectsin materialsand workmanship.Wear parts havea separate performance warrantybased on achieved throughput tonnageunder normal operating conditionsas defined in our specifications