1. PAINPOINT DRIVEN OPENING

Are you managing crushing and screening operations where unplanned downtime, inconsistent product gradation, and rising maintenance costs are eroding your project margins? Commercial buyers and plant managers face persistent challenges: equipment failures that halt production for days, high energy consumption per ton processed, and the constant pressure to meet stringent CE and other regulatory standards without sacrificing output. These issues directly impact your bottom line through lost revenue, costly emergency repairs, and potential compliance penalties.

What if your primary and secondary crushing stages could achieve higher throughput with lower wearpart consumption? How would predictable, planned maintenance intervals affect your annual operating budget? Is there a solution that delivers both the robust performance required for tough materials and the precision needed for final product specification? The answer lies in selecting engineered CE Marked crushing and screening equipment designed to address these exact operational and financial pressures.

2. PRODUCT OVERVIEW

This product line encompasses a comprehensive range of stationary and mobile CE Marked crushing and screening equipment, including jaw crushers, cone crushers, impact crushers, and multideck vibrating screens. The operational workflow is engineered for continuous material processing:

1. Primary Size Reduction: Raw feed material is introduced into a robust primary crusher (e.g., jaw crusher) to achieve the first major reduction.
2. Secondary/Tertiary Crushing: Precrushed material is conveyed to secondary or tertiary crushers (e.g., cone or impact crushers) for further refinement to the required intermediate size.
3. Material Screening: Sized material is fed onto vibrating screens where it is separated by particle size.
4. Circuit Management: Onspec material is routed to stockpiles, while oversize material is recirculated back into the crushing circuit for further processing.

This equipment is designed for quarrying, mining, construction & demolition recycling, and aggregate production. It is not intended for processing materials with extreme characteristics outside its specified design parameters, such as very high moisture content leading to clogging or temperatures exceeding its stated operational range.

3. CORE FEATURES

Advanced Chamber Design | Technical Basis: Computeroptimized kinematics and geometry | Operational Benefit: Delivers consistent cavity volume throughout the wear life for stable output gradation | ROI Impact: Reduces product rejection rates by up to 15% and extends time between liner changeouts

Intelligent Drive System | Technical Basis: Directdrive or hydrostatic systems with variable speed control | Operational Benefit: Provides optimal torque at all stages of operation with reduced mechanical complexity | ROI Impact: Field data shows energy savings of 812% compared to traditional Vbelt drives

Unified PLCBased Control System | Technical Basis: Centralized programmable logic controller with touchscreen HMI | Operational Benefit: Allows operators to monitor performance metrics (e.g., power draw, pressure) and adjust settings from a single station | ROI Impact: Enables faster troubleshooting reduces unplanned stops by an average of 20%

Modular Wear Part System | Technical Basis: Standardized, reversible or multiposition wear components | Operational Benefit: Extends component service life by allowing rotation or replacement of highwear sections individually | ROI Impact: Lowers costperton for wear parts by approximately 25% versus monolithic designs

Integrated Safety Logic | Technical Basis: CEcompliant safety relays and interlocked guarding systems | Operational Benefit: Automatically prevents machine startup if safety doors are open or maintenance modes are active | ROI Impact: Mitigates risk of costly accidents and ensures continuous compliance with EU machinery directives

HeavyDuty Vibrating Mechanism | Technical Basis: HighGforce exciters mounted on reinforced screen decks | Operational Benefit: Prevents blinding (clogging) of screen meshes even with sticky or damp materials | ROI Impact: Maintains design throughput in challenging conditions reducing cleaning downtime by up to 30%

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Average | Our CE Marked Crushing & Screening Solution Documented Improvement |
| : | : | : |
| Availability (Uptime) | 8892% over a calendar year >95% under normal operation +4% |
| Cost per Ton Processed (Wear Parts) Baseline $0.85/ton $0.64/ton 25% |
| Energy Consumption per Ton kWh/Ton Baseline kWh/Ton 10% |
| Mean Time Between Failure (Critical Components) MTBF Baseline Extended MTBF +18% |
| Setup/Configuration Time (Mobile Units) 46 hours <3 hours 40% |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Models available from 150 tonnes per hour (TPH) mobile compact units to 1,200+ TPH stationary plant configurations.
Power Requirements: Engineered for both dieselelectric hybrid drive (mobile) and direct grid connection (stationary). Typical primary crusher power range: 90 kW 375 kW.
Material Specifications: Fabricated from S355 grade structural steel; critical wear components in highchrome iron or manganese steel; corrosionresistant coatings applied to external surfaces.
Physical Dimensions (Mobile Jaw Crusher Example): Transport Length ~15m; Width ~3m; Height ~4m; Operating Weight ~45 tonnes.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +40°C; dust suppression system ready; sound emissions compliant with EU directives (<85 dB(A) at operator station).

6. APPLICATION SCENARIOS

Granite Quarry Expansion Project

Challenge: A quarry needed to increase aggregate production by 40% but faced space constraints on installing new fixed infrastructure. The existing secondary crushing circuit was a bottleneck.
Solution: Implementation of a trackmounted CE Marked cone crusher and tripledeck screen in closed circuit configuration. Its mobility allowed optimal placement within the existing layout without concrete foundations.
Results: Circuit throughput increased by 42%. The plant’s overall product yield improved due to precise screening, adding two new commercial aggregate grades to their output portfolio.

C&D Recycling Plant Modernization

Challenge: A recycling facility processing mixed construction debris experienced frequent jams in its primary impactor from uncrushable elements (rebar, steel), leading to daily downtime.
Solution: Installation of a heavyduty CE Marked jaw crusher with hydraulic release system as the new primary stage.
Results: The hydraulic toggle release system automatically clears tramp metal without stopping the machine. Unplanned stoppages decreased by over 90%, allowing the plant to reliably meet its municipal contract volumes.

7. COMMERCIAL CONSIDERATIONS

Our pricing structure reflects engineering quality while targeting strong lifecycle value:
Standard Configuration Tier: Includes base machine capable of performing core functions within standard specifications.
ApplicationOptimized Tier: Includes preselected packages such as enhanced dust sealing kits for abrasive environments or specialized screen media packages for difficulttoscreen materials.
Optional features include advanced telematics packages for remote monitoring via satellite/cellular networks extended warranties on major components automated lubrication systems
We offer comprehensive service agreements covering scheduled maintenance parts supply at preagreed rates technical support Financing options include capital purchase finance lease agreements operating lease structures tailored project financing solutions

8. FAQ

Q1 What does 'CE Marking' specifically guarantee on this equipment?
A1 CE Marking certifies that our crushing equipment complies fully with all applicable European Union health safety environmental protection legislation including but not limited to the Machinery Directive This involves documented conformity assessment procedures ensuring integrated safety systems electrical safety noise emission limits stability requirements

Q2 How does this equipment integrate into an existing plant with different brand machinery?
A2 Our units are designed with industrystandard interfaces Conveyor positions discharge heights electrical connection points control protocols are engineered based on common industry practices ensuring mechanical compatibility can be integrated via standardised PLC communication protocols Modbus TCP/IP Profibus

Q3 What quantifiable impact can we expect on our maintenance labour costs?
A3 Industry testing demonstrates that features like centralized grease banks modular wear part designs accessible service points reduce scheduled maintenance time by an estimated Field data indicates typical reductions in labour hours per month compared older nonmodular designs

Q4 Are spare parts readily available given potential supply chain disruptions?
A4 We maintain strategic inventory levels critical wear parts major assemblies across regional distribution centers Europe Furthermore our standardized component philosophy means many parts common across multiple models increasing availability reducing lead times

Q5 What level of operator training is required after installation?
A5 We provide comprehensive onsite training covering normal operation basic troubleshooting daily maintenance checks This typically requires days per shift team Additionally we supply detailed electronic documentation video libraries ongoing access technical support hotline