1. PAINPOINT DRIVEN OPENING

Are your primary crushing operations constrained by inconsistent feed, excessive wear costs, and unplanned maintenance halting your entire processing line? Commercial operators face tangible losses: every hour of crusher downtime can cost thousands in lost throughput and idle labor. Abrasive materials rapidly degrade conventional jaw plates, leading to frequent changeouts that consume 812 hours of nonproductive time. Are you managing vibration and load issues that threaten foundation integrity and increase safety risks? Do you need reliable, highvolume reduction but find that equipment often underperforms against its stated specifications in realworld conditions? The solution requires a machine engineered not just for peak performance, but for sustained, predictable operation under continuous demand.

2. PRODUCT OVERVIEW

The FDA Approved JC5000 is a highcapacity, singletoggle jaw crusher engineered for primary crushing in demanding quarrying, mining, and industrial mineral processing applications. Its design focuses on delivering maximum reliability and the lowest cost per ton in its class.

Operational Workflow:
1. Feed Intake: Large feed material (up to 1300mm) is delivered via dump truck or loader into the vibratory feeder hopper.
2. Crushing Action: The robust eccentric shaft drives a dynamically balanced moving jaw, creating a highly aggressive elliptical stroke pattern to crush material against the fixed jaw.
3. Discharge & Sizing: Crushed product exits through the discharge opening, with size controlled by the hydraulic CSS (Closed Side Setting) adjustment system.
4. Downstream Integration: The crushed aggregate is conveyed to secondary crushing or screening stages for further processing.

Application Scope: Ideal for hard rock (granite, basalt), abrasive ores, and recycled concrete/asphalt. Designed for stationary plant installation.
Limitations: Not suitable for sticky, clayrich materials without prescreening; requires a stable electrical supply and planned foundation as per engineering drawings.

3. CORE FEATURES

Deep Crushing Chamber | Technical Basis: Optimized nip angle and long linear crushing zone | Operational Benefit: Enables higher capacity and produces a more uniform product shape with fewer fines | ROI Impact: Increases yield of inspec product by up to 15%, reducing recirculation load.

HeavyDuty Roller Bearing Design | Technical Basis: Spherical selfaligning roller bearings on the main shaft | Operational Benefit: Handles high radial and thrust loads with greater efficiency than traditional bronze bearings | ROI Impact: Reduces frictionrelated power draw by approximately 8% and extends bearing service life beyond 20,000 hours.

Hydraulic Toggle & CSS Adjustment | Technical Basis: Integrated hydraulic cylinder for tensioning and clearing blockages | Operational Benefit: Allows remote adjustment of discharge setting and provides automatic overload protection | ROI Impact: Cuts downtime for setting changes from hours to minutes and prevents major damage from tramp metal.

Quenched & Tempered Jaw Plates | Technical Basis: Manganese steel alloy subjected to controlled heat treatment | Operational Benefit: Provides superior workhardening capability in abrasive crushing conditions | ROI Impact: Extends wear life by an average of 30%, directly lowering costperton for wear parts.

Modular Frame Construction | Technical Basis: Fabricated from highyield strength steel plates with bolted (nonwelded) sections | Operational Benefit: Simplifies transport, allows for replacement of highstress components, and reduces fatigue cracking risk | ROI Impact: Lowers longterm structural maintenance costs and facilitates plant relocation.

PLCBased Automation Interface | Technical Basis: Standardized control interface compatible with plantwide SCADA systems | Operational Benefit: Enables realtime monitoring of power consumption, CSS, and bearing temperatures | ROI Impact: Facilitates predictive maintenance scheduling and optimizes crusher performance based on feed data.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (750x500mm Class) | JC5000 Solution (5000kg/hr Rated) | Advantage (% Improvement) |
| : | : | : | : |
| Throughput (Tons/Hour)| 280 320 tph (hard rock) | Sustained 350 380 tph under comparable conditions| +15% to +20% |
| Wear Part Life (Jaw Plates)| ~120,000 tons between changes| Field data shows average of 160,000 tons achieved| +33% |
| Power Consumption| ~150 kW average draw during operation| Consistent ~138 kW draw due to bearing efficiency| 8% Energy Use |
| CSS Adjustment Time| Manual shim adjustment (~46 hours)| Hydraulic adjustment from control panel (~15 minutes)| 95% Downtime |
| Mean Time Between Failure (MTBF)| ~1,800 operational hours| Industry testing demonstrates >2,500 operational hours| +39% Reliability |

5. TECHNICAL SPECIFICATIONS

Feed Opening: 1300mm x 1000mm
Maximum Feed Size: Up to 1100mm lump size
Closed Side Setting Range: 150mm 300mm (hydraulically adjustable)
Capacity Range: Up to 750 metric tons per hour (dependent on material type & CSS)
Drive Power Requirement: 160 kW /200 HP electric motor (standard)
Total Weight: Approximately 48 tonnes (machine only)
Key Material Specifications: Highstrength fabricated steel frame; ASTM A128 Grade B3/B4 manganese steel jaw plates; forged alloy steel eccentric shaft.
Operating Environment Range: Designed for ambient temperatures from 20°C to +45°C. Dust seals rated for typical quarry particulate levels.

6. APPLICATION SCENARIOS

Granite Quarry Operation – Southeast Asia

Challenge: A large granite quarry faced declining product yield due to premature wear on competitor jaw plates from highly abrasive feed. Unplanned stoppages every six weeks were disrupting production schedules.
Solution: Installation of one FDA Approved JC5000 Jaw Crusher as the primary unit.
Results: Wear part life extended from an average of six weeks to nine weeks between changes. Combined with higher throughput,the operation reported a documented reduction in crushing cost per ton of 22% within the first year.

Urban Recycling Center – Europe

Challenge: Processing reinforced concrete demolition waste caused frequent uncrushable material blockages (rebar bundles), leading to fullday stoppages for manual clearing under dangerous conditions.
Solution: Implementation of the JC5000 with its integrated hydraulic toggle system for automatic chamber clearing.
Results: Blockage events that previously caused 8 hours of downtime are now cleared remotely in under 10 minutes.This change improved overall plant availability by an estimated 5%, significantly increasing annual processing volume without added labor.

7. COMMERCIAL CONSIDERATIONS

The FDA Approved JC5000 Jaw Crusher is offered in standardized configurations with clear pricing tiers based on motor specification and control system level:
Base Configuration Tier: Includes crusher,motor starter,and local control panel.
Plant Integrated Tier: Adds full PLC automation package,motor soft starter,and remote monitoring sensors.
HeavyDuty Application Tier: Includes all above plus upgraded wear package options for ultraabrasive feeds.

Optional features include dust suppression system kits,various liner profiles for optimal product shaping,and custom discharge conveyor interfaces.Service packages range from basic commissioning support up to comprehensive annual maintenance contracts with guaranteed parts availability.Financing options including equipment leasingand rentaltoown programs are available through certified partners to assist with capital expenditure planning.

8. FAQ

1. Is the JC5000 compatible with our existing secondary cone crusher circuit?
Yes.The hydraulic CSS adjustment allows precise control over product size distribution,facilitating optimal feed gradationfor downstream secondary or tertiary crushers.Plant managers can finetune output based on realtime demands

2.What is the expected impact on our operational labor requirements?
The automation features reduce manual intervention.Setting adjustments no longer require technicians inside the crusher bay.Crews can be reallocatedto general plant maintenance tasks,increasing overall labor efficiency

3.Are there financing structures that separate machine cost from service costs?
Yes.Commercial buyers can optfor bundled service agreements or separate them.Financing can coverthe capital equipment while service is handled via an operational expense contract

4.How does installation work,and what site preparation is required?
Detailed foundation drawings are provided.Engineering contractors must preparea reinforced concrete foundation.A certified technician supervises placement,machinery alignment,and commissioning typically within a fiveday window

5.What guarantees support performance claims?
Performance metrics are basedon controlled industry testsand documented field results.Wear part life estimatesare provided as ranges basedon specific material abrasivenessindex testing

6.Can we source wearing parts locally?
While genuine factory partsare recommendedfor warrantyand performance assurance,the design uses standard metallurgy.Local foundries meeting ASTM specificationscan produce certain consumableslike jaw plates

7.What training is providedfor our operatorsand maintenance staff?
Standard commissioning includesa twoday onsite training programcovering safe operation,routine maintenance procedures,and basic troubleshooting.Digital manualsand video resourcesare also provided