1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando los márgenes de su proyecto?? Managing a crushing and screening operation presents persistent challenges that directly impact your bottom line. Considere estos escenarios comunes:
Altos costos de mantenimiento & Tiempo de inactividad no programado: Frequent component failures and reactive repairs lead to costly work stoppages. Can your budget withstand the dual hit of parts replacement and lost production?
Flujo de materiales ineficiente & Cuellos de botella: Mismatched equipment capacities or poor plant layout result in idle crushers waiting for screens, or viceversa. How much potential throughput are you sacrificing daily?
Especificaciones del producto final inconsistentes: Fluctuations in gradation and contamination reduce product value and lead to rejected loads, damaging client relationships and revenue.
Rising Operational Complexity & Costos laborales: Does running your plant require constant manual adjustment and oversight, tying up skilled personnel on routine tasks instead of optimization?
Desgaste rápido en aplicaciones abrasivas: La carga financiera de reemplazar constantemente los revestimientos, pantallas, and wear parts in highabrasion environments can be staggering.

Si estos problemas te suenan familiares, the solution lies not in a single machine, but in a cohesive system designed from the ground up for synchronized performance. The right wholesale crushing and screening equipment package is engineered to address these exact pain points.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Esta línea de productos abarca completa, semifixed, or modular crushing and screening plants available for wholesale procurement. These integrated systems are designed for highvolume aggregate production, prebeneficio minero, y C&reciclaje. El flujo de trabajo operativo está diseñado para el procesamiento continuo de materiales.:

1. Reducción de tamaño primario: Raw feed material is reduced by a primary crusher (p.ej., mandíbula o giratoria) a un tamaño transportable.
2. Pre-selección & Enrutamiento: A primary screen separates fines and directs onsize material to later stages, optimizing crusher load.
3. Trituración Secundaria/Terciaria: Cone or impact crushers further reduce material to the target specifications in closedcircuit with screens.
4. Dimensionamiento final & Almacenamiento: Multiple deck screens precisely sort crushed material into specified grades, que luego se transportan a las reservas designadas.

Ámbito de aplicación: Ideal para canteras de alto tonelaje, largescale mining precrushing, y grandes proyectos de infraestructura que requieren, spec aggregate.
Limitaciones: These are capitalintensive systems designed for stationary or semipermanent installation. They are not suitable for smallscale, highly mobile contract crushing requiring daily relocation.

3. CARACTERÍSTICAS PRINCIPALES

Sistema inteligente de control de procesos | Base técnica: PLCbased automation with loadmanagement algorithms | Beneficio operativo: Monitors crusher power draw and feed rates to prevent overloads and optimize throughput automatically | Impacto del retorno de la inversión: Reduces operator intervention requirements by up to 40% and increases average throughput by 815% through consistent operation.

Unified Chassis Modular Design | Base técnica: Prediseñado, módulos atornillables para trituradoras, pantallas, y transportadores | Beneficio operativo: Dramatically reduces plant setup and relocation time compared to traditional fixedbase construction | Impacto del retorno de la inversión: Reduce los costos de mano de obra de instalación en un estimado 30% and minimizes revenue loss during plant repositioning.

Estandarización de componentes de servicio pesado | Base técnica: Common bearing housings, hydraulic components, and drive systems across multiple machine types | Beneficio operativo: Simplifies maintenance training and reduces required spare parts inventory | Impacto del retorno de la inversión: Lowers lifetime maintenance costs by an average of 18% and improves repair turnaround time.

Advanced Wear Protection Layout | Base técnica: CADoptimized wear part geometry using AR400/500 steel or ceramic composites | Beneficio operativo: Extends service intervals for liners, barras de golpe, and screen media in abrasive applications | Impacto del retorno de la inversión: Directly reduces consumable parts cost per ton by up to 25%, basado en datos de campo.

Engrase centralizado & Sistema de lubricación | Base técnica: Automatizado, programmable lubrication system with feed lines to critical bearing points | Beneficio operativo: Garantiza una lubricación óptima de los rodamientos sin intervención manual, prevenir fallas prematuras | Impacto del retorno de la inversión: Mitigates a leading cause of unscheduled downtime, potentially saving hundreds of production hours annually.

Colector de supresión de polvo integrado | Base técnica: Strategically placed spray nozzles powered by an onboard pump system | Beneficio operativo: Effectively controls dust at transfer points without requiring extensive external infrastructure | Impacto del retorno de la inversión: Helps maintain regulatory compliance and improves site working conditions, evitando posibles multas.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Promedio) | Our Wholesale Crushing & Solución de detección | Ventaja (% Mejora) |
| : | : | : | : |
| Tonnage per Maintenance Hour (TPMH)¹| 850 950 TPMH| 1,150 1,250 TPMH| +25% |
| Configuración de la planta / Commissioning Time²| 1014 Días| 68 Días| 40% |
| Power Consumption per Ton Processed³| ~0,85 kWh/t| ~0.72 kWh/t| 15% |
| Desgaste parte de la vida (Granito abrasivo)⁴| ~120k Tons (Manganeso)| ~150k Tons (Compuesto)| +25% |

(¹Based on comparable midsize cone crusher circuit data;²For modular plant relocation;³System average under similar load;⁴Secondary stage concave/mantle life)

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad del sistema: Configurable desde 300 a más 1,200 toneladas métricas por hora (tph), dependiendo de la dureza del material de alimentación (Índice de trabajo de bonos) and final product size.
Requisitos de energía primaria: Total connected power typically ranges from 450 kW a 1.2 MW for a full circuit; designed for grid connection or highcapacity gensets.
Especificaciones de materiales: Fabricado en acero de alta resistencia (S355J2); Critical wear components utilize AR500 steel plate or OEMequivalent manganese/cast composite alloys.
Dimensiones físicas (Modular): Individual module dimensions standardized for transport; typical max module size L12m x W3m x H4m.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C; Clasificación de protección contra el polvo de IP55 en componentes eléctricos.; can be specified with coldclimate packages (sistemas de lubricación calentados).

6. ESCENARIOS DE APLICACIÓN

Proyecto de Ampliación de Cantera de Granito

Desafío: A quarry needed to increase annual production by 35% but faced space constraints that prevented traditional plant expansion using disparate equipment.
Solución: Implementation of a compact tertiary crushing & screening module that integrated seamlessly with existing secondary output via overland conveyor.
Resultados: Achieved the target tonnage increase within the same footprint within six weeks of commissioning.

Contratista de infraestructura a gran escala

Desafío: A contractor building a major highway required multiple spec aggregates across a long project corridor but wanted to avoid repeated mobile plant setup/teardown cycles.
Solución: Procurement of two semifixed modular crushing plants that were relocated twice along the project route as work progressed.
Resultados: Reduced total aggregate cost by an estimated $0.85/ton compared to purchased materials while maintaining complete control over gradation schedules.

Iron Ore PreBeneficiation Circuit

Desafío: An iron ore mine experienced excessive energy consumption in its grinding mill due to inconsistent feed size from its old primary crushing station.
Solución: Installation of a new primary jaw crushing module paired with a heavyduty scalping screen module ahead of the mill circuit.
Resultados: Achieved more consistent mill feed (100milímetros), resulting in measured grinding circuit energy savings of approximately $0.11 por tonelada procesada.

7. CONSIDERACIONES COMERCIALES

Our wholesale crushing equipment is offered under clear commercial structures:

Niveles de precios:
Tier I – Base Plant Package – Includes primary unit(s), basic screening module(s), walkway access structures
Tier II – Performance Package – Adds advanced automation control system (SOCIEDAD ANÓNIMA), upgraded dust suppression package
Tier III – Turnkey Package – Includes all conveyors/interconnects switchgear/power distribution panel

Características opcionales / Actualizaciones
Onboard diesel generator power modules
Hydraulic lifting legs / selferecting crane packages
Specialized wear liners for ultraabrasive applications

Paquetes de servicios
12month comprehensive warranty covering parts/labor
Extended support agreements providing scheduled inspections/parts discounts

We offer flexible financing options including capital lease operating lease structures tailored align with project cash flow timelines

Preguntas frecuentes

What level of site preparation is required before delivery?

Our modular systems require prepared subbase capable supporting point loads as specified engineering drawings Minimal concrete foundations typically required only anchor bolts reducing civil works cost time

How does this equipment integrate with our existing conveyors stackers?

Standardized discharge heights belt widths ensure compatibility most common stockpile conveyor systems Interface drawings provided advance facilitate seamless integration into your current material flow

What typical lead times apply wholesale orders?

Lead times vary based complexity configuration Standard mediumcapacity aggregate plants typically available within weeks months following order confirmation Custom configurations may require additional engineering time

Are operator training maintenance manuals included purchase?

Yes comprehensive documentation provided includes detailed operation manuals parts books schematic diagrams We also recommend structured onsite training program conducted commissioning engineers ensure your team achieves proficiency quickly

What financing options available commercial buyers?

We work several reputable industrial equipment finance providers offer range solutions including finance leases operating leases term loans Structure chosen depends factors tax treatment balance sheet objectives cash flow profile