Targeted Solutions for Primary Crushing Inefficiency: The White Label JC5000 Jaw Crusher

Are you managing consistent bottlenecks at the primary crushing stage? Operational challenges with your initial size reduction directly cascade downstream, impacting overall plant throughput and profitability. Los puntos débiles comunes incluyen:
Tiempo de inactividad excesivo para mantenimiento: Frequent liner changes and unplanned stops for wedge adjustment can cost over 150 horas de producción perdida anualmente.
Costos de desgaste impredecibles: Variable feed material leads to uneven jaw plate wear, shortening service life and increasing your costpertonne.
Capacity Limitations Under Load: Does your current crusher maintain rated throughput when processing hard, abrasive feed or during peak demand, or does it become a constraint?
High Energy Consumption for Output: Inefficient crushing chambers and drive systems result in disproportionate power draw for the product yielded.
Safety and Adjustment Complexity: Manual, timeintensive adjustment processes increase operator risk and machine downtime.

The White Label JC5000 Jaw Crusher is engineered to address these exact operational and financial challenges. Este trabajo pesado, singletoggle jaw crusher is designed for highcapacity primary crushing in mining, cantera, and largescale demolition recycling applications. Its workflow is built for reliability: (1) Consistent feed enters the deep, cámara de trituración sin asfixia; (2) The aggressive elliptical jaw motion ensures high reduction ratio and minimizes slabby product; (3) Hydraulic setting adjustment allows for precise CSS changes under load in minutes; (4) The robust discharge conveyor efficiently removes crushed material; (5) Integrated safety and monitoring systems protect both the asset and your team.

Características principales: Ingeniería para la superioridad operativa

Palanca hidráulica & Sistema de ajuste | Base técnica: Los cilindros hidráulicos de doble acción reemplazan las placas de palanca mecánicas | Beneficio operativo: Permite seguridad, rapid CSS adjustment and provides automatic overload protection by releasing to clear tramp metal | Impacto del retorno de la inversión: Reduce el tiempo de inactividad del ajuste hasta en 80% and prevents costly damage to crusher internals.

Cámara de trituración simétrica profunda | Base técnica: Optimized nip angle and long crushing stroke geometry | Beneficio operativo: Maximizes capacity and promotes a uniform wear pattern across jaw dies, extendiendo la vida útil | Impacto del retorno de la inversión: Increases liner utilization by an estimated 1525%, directly lowering wear part cost per tonne.

Diseño de rodamiento de rodillos de servicio pesado | Base técnica: Rodamientos de rodillos a rótula en el eje principal | Beneficio operativo: Soporta altas cargas radiales y de empuje con mayor eficiencia que los rodamientos de bronce tradicionales. | Impacto del retorno de la inversión: Reduce las pérdidas por fricción., lowering operational power consumption by approximately 58%.

Bolted Main Frame Construction | Base técnica: Fabricated hightensile steel sections joined with machined flanges and bolts | Beneficio operativo: Provides superior fatigue resistance versus welded frames and allows for easier transport and site assembly | Impacto del retorno de la inversión: Enhances longterm structural integrity, reducing lifetime maintenance costs associated with frame stress fractures.

Integrated PLCBased Control & Escucha | Base técnica: Centralized system tracking bearing temperature, presión hidráulica, and drive motor amps | Beneficio operativo: Gives operators realtime insight into crusher health and performance parameters for predictive maintenance | Impacto del retorno de la inversión: Facilitates conditionbased maintenance scheduling, prevenir fallas catastróficas.

Competitive Advantages of the White Label JC5000

| Métrica de rendimiento | Estándar de la industria (Clase comparable) | Solución JC5000 de marca blanca | Ventaja |
| : | : | : | : |
| Vida útil promedio del revestimiento (Granito abrasivo) | ~120.000 toneladas | ~150,000 tonnes | +25% Mejora |
| Tiempo de ajuste de CSS (Mecánico vs.. Hidráulico) | 24 horas (tripulación de 2) | <10 minutos (single operator) | ~95% Faster |
| Power Consumption per Tonne Crushed| 1.8 2.1 kWh/t | 1.65 1.75 kWh/t| Arriba a 10% Más eficiente |
| Peak Operational Availability (Mantenimiento programado)| 9294%| 96%+ Objetivo| Significant Uptime Increase |

Based on field data from comparable hard rock applications.

Especificaciones técnicas

Apertura de alimentación: 1400mm x 1000 mm (55" incógnita 40")
Tamaño máximo de alimentación: ~850mm lump size
Configuración del lado cerrado (CSS) Rango: 125mm 250 mm
Rango de capacidad: 450 750 toneladas por hora (dependiente del material de alimentación & CSS)
Requisito de potencia de accionamiento: 200 kilovatios / Up to Tier IV Final / Stage V diesel electric option
Construcción del marco principal: Placa de acero soldada de alta resistencia con fabricación sin tensiones
Material de la mandíbula: Acero al manganeso de primera calidad. (14%18% opcional)
Peso operativo aproximado: ~62.000 kilogramos
Rango de operación ambiental: Standard design from 20°C to +40°C ambient; special lubrication & heating packages available.

Escenarios de aplicación

Ampliación de la cantera de roca dura

Desafío: A granite quarry needed to increase primary circuit throughput by 30% but was constrained by an older crusher's frequent blockages and slow wear part replacement.
Solución: Implementation of a White Label JC5000 Jaw Crusher with its deep chamber design and hydraulic toggle system.
Resultados: Se logró un sostenido 32% increase in average hourly tonnage. Liner changeout times reduced by twothirds due to improved access and hydraulic assistance.

C a gran escala&D Instalación de reciclaje

Desafío: Processing highly variable reinforced concrete demolition waste caused unpredictable shock loads and premature bearing failures in existing equipment.
Solución: Deployment of the JC5000 with its heavyduty roller bearings integrated overload protection via the hydraulic toggle.
Resultados: Virtual elimination of unscheduled downtime from tramp steel or uncrushables. Bearing service life extended significantly due to superior shock load absorption.

Consideraciones comerciales

The White Label JC5000 Jaw Crusher is offered as a capital solution focused on longterm operational payback. Pricing is structured around core configuration:
Nivel de equipo básico: Incluye trituradora, unidades de motor, starter equipment, controles básicos del PLC.
Operational Ready Tier (Más común): Adds onboard dust suppression system integrated metal detector/discharge belt magnet package advanced automation interface.
Optional features include skidmounted or modular designs custom discharge conveyor lengths special wear material grades automated lubrication systems extended warranty packages.
Comprehensive service agreements are available covering scheduled maintenance parts supply (with guaranteed performance metrics for wear parts) soporte de diagnóstico remoto. Financing options including leasetoown capital loans are provided through accredited partners to align investment with production revenue streams.

Preguntas frecuentes

Q1: Is the JC5000 compatible with our existing secondary/tertiary crushing circuit?
Yes industry testing demonstrates its product gradation curve is consistent with standard primary jaw output making it suitable as a direct replacement unit within most aggregate mineral processing circuits proper feed bin interface should be reviewed

P2 ¿Cuál es el impacto esperado en el consumo general de energía de nuestra planta??
Field data shows a net improvement due to the crushers higher efficiency However total plant impact depends on downstream processes Consult our engineering team for a systemlevel analysis based on your specific flow sheet

Q3 How does the hydraulic toggle system affect longterm maintenance costs?
It reduces costs significantly While requiring routine hydraulic fluid checks it eliminates mechanical toggle plate replacement expenses reduces labor hours drastically lowers risk of major damage from uncrushables providing a clear positive ROI

P4 ¿Qué términos comerciales están disponibles más allá de la compra directa??
We offer several models including operating leases that preserve capital financing plans that tie payments to machine runtime monitored via telemetry Our goal is to structure an agreement that matches your cash flow profile

P5 ¿Qué capacitación se brinda a nuestro equipo de operaciones??
Commissioning includes comprehensive handson training covering operation daily checks safe CSS adjustment procedures basic troubleshooting We provide detailed digital manuals video resources