1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? Para gerentes de planta y contratistas, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire operation. Los desafíos comunes incluyen:

Tiempo de inactividad excesivo para mantenimiento: Frequent liner changes and unplanned repairs halt your production line, costando miles por hora en rendimiento perdido.
Altos costos de piezas de desgaste: Rapidly deteriorating jaw plates and cheek plates under abrasive conditions lead to unsustainable consumable expenses.
Gradación de producto inconsistente: Unstable crushing geometry or insufficient power results in poor size control, impacting downstream screening and final product quality.
Rigid Inflexibility: Fixed configurations struggle to adapt to varying feed materials, forcing suboptimal performance across different projects.
Hidden Operational Costs: Excessive energy consumption per ton crushed and high labor requirements for monitoring and adjustment silently reduce profitability.

Is there a robust, affordable primary crusher solution that delivers reliability without the premium price tag? One that offers straightforward maintenance and consistent performance to protect your bottom line?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The White Label JC5000 is a highcapacity, singletoggle jaw crusher engineered for primary crushing of hard rock, mineral, y hormigón de demolición. Designed as a costeffective workhorse for quarries, operaciones mineras, and largescale construction recycling plants, it provides a reliable first reduction stage.

Flujo de trabajo operativo:
1. Consumo de alimento: Material de alimentación grande (up to 1250mm) is delivered via dump truck or loader into the vibrating grizzly feeder (opcional) or directly into the deep crushing chamber.
2. Trituración compresiva: The robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, applying immense compressive force to fracture the material.
3. Descargar & Autorización: Crushed material exits through the adjustable discharge opening, with a aggressive nip angle and large stroke ensuring high reduction ratio and minimal clogging.

Ámbito de aplicación: Ideal for processing granite, basalto, mineral de hierro, and recycled concrete with compressive strengths up to 400 MPa. It is suited for stationary plants or semimobile setups with adequate foundation support.

Key Limitation: Not designed for sticky, plastic clays or materials with high soil content without prescreening. For ultrafine milling or tertiary crushing, secondary equipment is required.

3. CARACTERÍSTICAS PRINCIPALES

Cámara de trituración profunda | Base técnica: Optimized geometry with an aggressive nip angle (2226°) | Beneficio operativo: Enables higher capacity per stroke and effective drawingin of large feed blocks, reducing bridging | Impacto del retorno de la inversión: Increased throughput (tph) lowers costperton processed

Diseño de rodamiento de rodillos de servicio pesado | Base técnica: Rodamientos de rodillos a rótula en el eje excéntrico principal | Beneficio operativo: Maneja cargas radiales y de empuje elevadas con mayor eficiencia que los rodamientos de bronce tradicionales. | Impacto del retorno de la inversión: Lower friction reduces power draw by an estimated 812% and extends bearing service life

Ajuste hidráulico de CSS | Base técnica: Wedgebased toggle system actuated by hydraulic cylinders | Beneficio operativo: Allows quick, safe closedside setting changes from a central control point in under 5 minutes for product size control | Impacto del retorno de la inversión: Minimizes nonproductive time during changeovers and adapts quickly to different product specs

Reinforced Symmetrical Frame | Base técnica: Fabricated steel frame with reinforced ribbing and stressrelieved construction | Beneficio operativo: Provides longterm durability under cyclic loading, resisting fatigue cracks common in highduty cycles | Impacto del retorno de la inversión: Extends structural life of the crusher body beyond 10+ years under normal operation

Replaceable BoltIn Wear Liners | Base técnica: Highstrength manganese steel liners secured with captive bolts | Beneficio operativo: Protects frame from wear; liner replacement is simplified without complex welding or machining onsite | Impacto del retorno de la inversión: Reduces liner change downtime by approximately 30% versus welded designs

Robust Eccentric Shaft & Pitman Assembly| Base técnica: Forged alloy steel shaft running in premiumgrade bearings; heavyduty pitman casting| Beneficio operativo: Delivers reliable motion transfer under maximum load conditions with minimal deflection| Impacto del retorno de la inversión: Core component longevity directly reduces risk of catastrophic failure and associated repair costs

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Clase comparable) | White Label JC5000 Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad (tiempo de actividad)| ~8588% (factoring standard maintenance) | Objetivo >92% (via rapidwear part design) | +47% horas más productivas |
| promedio. Jaw Plate Life| 120,000 150,000 montones (abrasive granite) | 165,000 180,000 montones (verified field data) | +1520% vida útil más larga |
| Consumo de energía| ~1.8 kWh per ton crushed | ~1.6 kWh per ton crushed (efficient drive & bearing design) | ~11% lower energy cost per ton |
| Tiempo de ajuste de CSS| Manual shim adjustment (~4590 mins) | Hydraulic wedge adjustment (<5 mins) | Arriba a 90% ajuste más rápido |
| Costo total de propiedad (5yr)| Línea de base = 100% industry average estimate)| Estimado en 8287% of baseline cost model| 1318% lower projected TCO |

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1300mm x 1000mm (51" incógnita 40")
Tamaño máximo de alimentación: 1250milímetros (49")
Rango de configuración del lado cerrado: 150mm 300 mm (6" 12")
Rango de capacidad: 450 750 toneladas por hora (varies based on material & CSS)
Requisito de potencia de accionamiento: 132 kilovatios /175 kW Electric Motor
Peso Total (Solo trituradora): Aproximadamente 48 Montones
Especificaciones clave de materiales:
Marco: Fabricated Steel Plate
Jaw Plates/Cheek Plates:Manganese Steel
Eccentric Shafts Forged Alloy Steel
Main Bearings Spherical Roller Bearings
Operating Environment Temperature Range: 20°C to +40°C (4°F to +104°F)

6. ESCENARIOS DE APLICACIÓN

Granite Quarry Primary Crushing Station Challenge A midsized quarry faced frequent downtime exceeding15 hours monthly for jaw plate replacementand manual CSS adjustments using shims leadingto inconsistent aggregate sizingfor key contracts.

Solution Integration of the White Label JC5000 Jaw Crusherwith its hydraulic CSS systemand boltin wear liners.The deep chamber accommodatedthe variable block sizesfrom their blast patterns.

Results Liner change downtime reduced by35%.Product gradation consistency improved meeting specification99%of the time.CSS adjustmentsfor different productsare now completedduring scheduled breaks eliminatingdedicated stoppages.

LargeScale Construction &Demolition Waste Recycling Challenge A recycling contractor processingmixed demolition concreteneededa robust primary crusherthat could handle rebarand occasional tramp metalwithout risking catastrophic damage while maintainingaffordable operating costsper ton.

Solution The White Label JC5000's reinforced frameand designedin overload protectionhandledthe abusive feed.An overband magnet installedafterthe crusher removed liberated ferrous material.

Results The plant achieveda steady throughputof550 tphof crushed concrete aggregate.Wear part costs remained30% belowtheir previouscrusher solutionfor comparable material.Downtime due to uncrushablesor blockageswas reducedsignificantly.

7. CONSIDERACIONES COMERCIALES

The White Label JC5000 Jaw Crusher is positioned as a highvalue capital investment with transparent costing structures designed for commercial buyers.

Base Equipment Pricing Tier Includes crusher motor drives guards basic toolingand commissioning documentation
Características opcionales & Upgrades Grizzly Feeder Module Metal Detection System Automatic Greasing System Different wear liner profilesfor specific materials
Paquetes de servicios disponibles:
1.Preventive Maintenance Plan Scheduled inspections parts discounts
2.Comprehensive Wear Part Contract Fixed costperton agreementfor all wear components
3.OnDemand Technical Support Remote diagnosticsand field service dispatch
Financing Options Flexible leasingor equipment financing plansare available typically rangingfrom36to60month termsto alignwith project cash flow

8.Preguntas frecuentes

Q What downstream equipmentis theJC5000 compatiblewith?
A It is engineeredto work seamlesslywith secondary coneor impact crushersand vibratingscreens Typical conveyor sizesfor dischargeare1200mm1400mmto handleits capacity Consultour engineering teamfor plant layout specifics

Q How does this crusherhandle tramp metalor uncrushables?
A The design incorporatesa noncontact hydraulic overload protectionsystemthat rapidly releasesthe togglein the eventof excessive pressure minimizingrisk of major component damage

Q What arethe power connectionrequirements?
A The unit requiresa175kW electric motor suppliedat either400V50Hzor460V60Hz dependingon your region Directdrive configurationsare standard A soft starteror VFDis recommended

Q What isthe expectedlead timefor delivery?
A Standard configurationlead timesare typically1214 weeksfrom order confirmation Expedited optionsmay be available subjectto manufacturingcapacity

Q Arewear parts readily available?
A Yes All critical wear partsjaw plates cheek plates toggle seats arestockedregionallyto ensureavailability Field data supportsan averagefirst setlifeof46 monthsin abrasive applicationsprovidingpredictable scheduling