Stone Quarry Crushing Plant Manufacturer Specification

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Targeted Stone Quarry Crushing Plant Solutions for Maximized Aggregate Production 1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR La gestión de una planta trituradora de cantera de piedra implica una presión constante para equilibrar la producción, costo, y confiabilidad. Los desafíos operativos comunes incluyen: Tiempo de inactividad no programado: Bearing failures in crushers or conveyor faults can halt production for 824 horas, costing thousands in lost revenue and idle…

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Targeted Stone Quarry Crushing Plant Solutions for Maximized Aggregate Production

1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

La gestión de una planta trituradora de cantera de piedra implica una presión constante para equilibrar la producción., costo, y confiabilidad. Los desafíos operativos comunes incluyen:
Tiempo de inactividad no programado: Bearing failures in crushers or conveyor faults can halt production for 824 horas, costing thousands in lost revenue and idle labor.
Gradación de producto inconsistente: Poorly calibrated or worn crushing stages yield offspec aggregate, llevando al rechazo del producto, costos de retrituración, y disminución de la confianza del cliente.
Altos costos operativos por tonelada: Spiking energy consumption from inefficient crushing circuits and frequent replacement of wear parts directly erode profit margins.
Safety and Dust Compliance: alimentación manual, excessive fugitive dust, and unsafe access points for maintenance create regulatory risks and potential site violations.

Are your current equipment choices contributing to these issues? ¿Cómo sería un 1520% reduction in costperton impact your annual profitability? The specification of your primary crushing plant is the foundational decision that determines this outcome.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

This specification details a stationary primary stone quarry crushing plant engineered for highvolume production of construction aggregates (caliza, granito, basalto). The plant is centered on a heavyduty jaw crusher or gyratory crusher as the primary reduction unit.

Flujo de trabajo operativo:
1. Alimentación primaria: Dump trucks deposit shot rock into a reinforced steel apron feeder, which regulates material flow to the primary crusher.
2. Trituración Primaria: The primary crusher reduces the large feed material (hasta 1000 mm) a un tamaño manejable (typically under 200mm).
3. Evaluación primaria & Transmitir: El material triturado se transporta a una criba primaria. (especulador) which removes fines and bypasses sub150mm material directly to secondary stockpiles or circuits.
4. Secondary Circuit Feed: Oversize material from the primary screen is conveyed to secondary cone crushers for further reduction (not included in base scope).

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para operaciones de canteras de alto tonelaje (>500 toneladas por hora), producir materiales base, lastre ferroviario, and aggregate feed for asphalt/concrete plants.
Limitaciones: No diseñado para procesar minerales altamente abrasivos. (p.ej., taconita) without specific liner specifications. Site requires stable, leveled ground with adequate foundation engineering.

3. CARACTERÍSTICAS PRINCIPALES

Alimentador de plataforma de servicio pesado | Base técnica: Overlapping manganese steel flights on rugged chains | Beneficio operativo: Handles direct dump truck impacts, regulates erratic feed for consistent crusher chokefeed | Impacto del retorno de la inversión: Protects crusher from shock loads, extiende la vida útil del revestimiento hasta 20%, ensures optimal crushing cavity fill

Accionamiento hidrostático de la trituradora | Base técnica: Direct drive system with variable hydraulic motors | Beneficio operativo: Enables smooth startup under full load, operación reversible para eliminar obstrucciones | Impacto del retorno de la inversión: Reduces mechanical stress by 40% en comparación con las transmisiones por correa trapezoidal tradicionales, lowering failure risk and associated downtime costs

Modular Main Frame | Base técnica: Fabricated steel sections with precision machined locating pads | Beneficio operativo: Simplifies transport and onsite assembly; allows for future relocation | Impacto del retorno de la inversión: Reduce el tiempo de instalación hasta en 30%, reducing project commissioning costs and accelerating timetorevenue

Engrase centralizado & Sistema de control PLC | Base técnica: Automated lubrication points with system diagnostics integrated into plant PLC | Beneficio operativo: Garantiza que los rodamientos críticos reciban una lubricación adecuada sin intervención manual; proporciona datos operativos en tiempo real | Impacto del retorno de la inversión: Previene costosas fallas en los rodamientos, reduces daily operator maintenance time by an estimated 2 hours per shift

Revestimientos antidesgaste atornillados & Plataformas de acceso | Base técnica: Standardized liner profiles with bolton design and full perimeter safety platforms | Beneficio operativo: Permite una mayor seguridad, faster liner changes; improves technician access for routine inspections | Impacto del retorno de la inversión: Reduces liner changeout downtime by up to 50% versus diseños soldados, aumentar directamente la disponibilidad de la planta

4. VENTAJAS COMPETITIVAS

5. ESPECIFICACIONES TÉCNICAS

Clasificación de capacidad: Configurable desde 500 a 1,500 toneladas por hora (TPH), dependiendo de la dureza del material de alimentación (Índice de trabajo de bonos) and desired product size.
Requisitos de energía: Primary plant motor total ~300450 kW. Requires dedicated highvoltage supply (p.ej., 6.6kV) with softstart or VFD capability.
Especificaciones de materiales:
Revestimientos de trituradora: Acero al manganeso (1418%), optional chrome iron or ceramic composites for highly abrasive rock.
Construcción del marco principal: ASTM A36 Steel with reinforced stress zones.
Cinta transportadora: Minimum EP630/4 rated for impact resistance.
Dimensiones físicas (Aproximado): Feed Hopper Volume: 40m³; Primary Crusher Footprint: 8m x 5m; Overall Plant Length (~60m including feed conveyor).
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C. Dust suppression spray system standard at transfer points.

6. ESCENARIOS DE APLICACIÓN

Granite Quarry Expansion in Southeast Asia

Desafío: Existing jaw crusher could not meet new 800 TPH target due to frequent overheating and excessive wear on toggle plates. Se superó el tiempo de inactividad 10 hours monthly.
Solución: Implementation of a new primary stone quarry crushing plant with a larger jaw crusher featuring a forcedfeed lubrication system and enhanced kinematics.
Resultados: Throughput sustained at 820 TPH. Liner life increased by over two weeks per set. Monthly unplanned downtime reduced to under two hours. Stone Quarry Crushing Plant Manufacturer Specification

Limestone Aggregate Producer Facing New Regulations

Desafío: Need to reduce particulate emissions across the site while increasing final product yield of chip sizes for asphalt production.
Solución: Installation of an enclosed primary crushing plant with integrated dust collection shrouds at all transfer points and a precise scalping screen configuration.
Resultados: Fugitive dust at the primary stage reduced by over an estimated estimated estimated estimated estimated estimated estimated estimated estimated estimated . Yield of valuable chipsized product increased by approximately approximately approximately approximately approximately .

7. CONSIDERACIONES COMERCIALES

Our stone quarry crushing plants are offered in three tiers:
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