1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de producción agregada?? Plant managers and engineering contractors consistently face critical challenges in primary crushing operations: Consumo excesivo de piezas de desgaste debido al material de alimentación abrasivo., unplanned stoppages due to tramp metal or uncrushables, and inconsistent feed rates that create bottlenecks downstream. These issues directly translate to high maintenance labor costs, horas de producción perdidas, and compromised final product gradation.

What if your primary crusher could actively protect itself from damage? ¿Cómo sería un 20% reduction in liner wear change your annual operating budget? Can your current setup maintain optimal throughput with varying feed sizes and hardness? La solución no está sólo en una trituradora, but in an integrated primary crushing station engineered for resilience and control.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

El APC Series Primary Jaw Crusher Station es un trabajo pesado, fixedplant solution designed for the first reduction of hard rock and ores. This turnkey module integrates the crusher, alimentador vibratorio grizzly, and onboard walkways into a single, preassembled unit for streamlined installation.

Flujo de trabajo operativo:
1. Alimentar & especulación: Runofmine material is deposited onto the integral vibratory grizzly feeder, que elimina el material fino de tamaño insuficiente para evitar la trituradora, mejorando la eficiencia general.
2. Reducción Primaria: Oversize material is directed into the robust jaw crusher chamber, where a steep nip angle and aggressive crushing action reduce material to a predetermined top size.
3. ​Descargar & Transporte: Crushed product is discharged onto the main plant conveyor belt for transport to secondary crushing or stockpiling.

Ámbito de aplicación: Ideal para roca dura (granito, basalto), minerales abrasivos, and recycled concrete in largescale quarrying, minería, y producción agregada.
Limitaciones: No apto para pegajosos., clayrich materials without prior feeding/scalping modifications. Maximum feed size is constrained by the specific model's grizzly opening and jaw dimensions.

3. CARACTERÍSTICAS PRINCIPALES

Palanca hidráulica & Sistema de ajuste | Base técnica: Los cilindros hidráulicos de doble acción reemplazan las placas de palanca mecánicas. | Beneficio operativo: Permite seguridad, remote adjustment of the crusher closed side setting (CSS) for quick product size changes and provides automatic clearing of chamber blockages in minutes versus hours. | Impacto del retorno de la inversión: Reduce el tiempo de inactividad para ajustes de rutina hasta en 70% and eliminates manual shim handling.
Marco base fabricado de alta resistencia | Base técnica: Unibody construction from hightensile steel with integral motor mounts. | Beneficio operativo: Elimina problemas de desalineación, reduces structural stress points, and provides a stable platform that minimizes vibration transmission. | Impacto del retorno de la inversión: Extends bearing life, reduce los requisitos de cimentación, and lowers longterm structural maintenance costs.
Alimentador Grizzly integrado con canal de derivación | Base técnica: Stepped grizzly sections with adjustable slope and gap settings. | Beneficio operativo: Optimizes crusher efficiency by removing fines prior to crushing, reducing chamber wear and preventing packing. The bypass chute directs fines directly to the product conveyor. | Impacto del retorno de la inversión: Increases total system throughput by 815% by relieving the crusher of unnecessary work on smaller material.
apagado & Troqueles de mandíbula templados | Base técnica: Manganese steel dies subjected to controlled heat treatment for optimal hardnesstoughness balance. | Beneficio operativo: Provides exceptional resistance to abrasion and fatigue cracking in highimpact crushing conditions. | Impacto del retorno de la inversión: Los datos de campo muestran un típico 2030% increase in liner life over standard manganese dies, Reducción directa del costo de las piezas de desgaste..
Engrase centralizado & PLC Control Interface | Base técnica: Automated lubrication points routed to a single station with PLC monitoring of crusher parameters. | Beneficio operativo: Ensures consistent bearing lubrication, simplifica los controles de mantenimiento de rutina, and allows operators to monitor power draw and alarms from a central location. | Impacto del retorno de la inversión: Prevents premature bearing failure—a major cause of unplanned downtime—and reduces daily walkaround time for technicians.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria | APC Series Primary Jaw Crusher Solution | Ventaja (% mejora) |
| : | : | : | : |
| Disponibilidad (tiempo de actividad) | 8590% (programado & paradas no programadas) | 9395% (leveraged from field service data) | ~5% increase in productive hours |
| Wear Part Cost/Ton Processed| Base (100%)| Aprox.. 75% de línea base (via extended liner life & cinemática optimizada)| ~25% de reducción |
| Time for Chamber Clearance| 24 horas (manual)

|<10 minutos (hydraulic toggle reversal)| Arriba a 95% reducción |
| Consistencia del rendimiento
(with variable feed)| +/ 15% fluctuation

<
>|<+/ 7% fluctuation
(stable power draw & optimized cavity)| Encima 50% salida más consistente |

5.ESPECIFICACIONES TÉCNICAS (APC1208 Model Example)

Capacidad / Clasificación: Arriba a 750 MTPH, dependent on feed material type and closed side setting.
Crusher Aperture: 1200mm x 800 mm (48" incógnita 32") apertura de alimentación.
Requisitos de energía: Crusher drive: 160 motor electrico kilovatios; Feeder drive: 11 motor electrico kilovatios; sistema hidráulico: 7.5 paquete de energía en kW.
Especificaciones de materiales: Marco principal: ST52 steel; la mandíbula muere: q&T Manganese Steel (14%18%); Cheek plates: AR400 abrasionresistant steel.
Dimensiones físicas (LxAnxAl): Module approx.:12m x 3m x4m
Rango de operación ambiental: Designed for ambient temperatures from 20°C to +45°C with standard lubrication; optional hightemperature or arctic packages available.

_(Toneladas métricas por hora)_

6\. ESCENARIOS DE APLICACIÓN

Ampliación de cantera de granito

Desafío:
A Southeastern US quarry expanding its primary circuit faced frequent jaw crusher stalls due to occasional oversized slabs exceeding the rated feed size,
lo que lleva a un costoso tiempo de inactividad
and damaged components.

Solución:
Implementation of an APC1208 Primary Jaw Crusher Station equipped with the hydraulic toggle system
and reinforced deck on the grizzly feeder.

Resultados:
The hydraulic system allowed operators
to clear blockages caused by oversized slabs in under five minutes without entering
the chamber.Productivity logs show a reduction
in blockagerelated downtime from an average of18 hours per month
to less than2 hours,
safeguarding quarterly production targets

Base Course Production for Highway Project

Desafío:
A contractor on a fixedprice highway project needed
to meet strict particle shape specifications
for base course material while processing highly variable riverrun gravel containing abrasive sand content.Wear costs were unpredictable

Solución:
A portable version of
the APC series Primary Jaw Crusher was deployed onsite,
utilizing its CSS adjustment capability
and Q&T jaw dies

Resultados:
The ability
to make quick CSS adjustments ensured consistent product gradation despite variable feed.The specialized jaw dies demonstrated a22%
increase in life span compared
to previous equipment used on similar material.This predictability allowed accurate forecasting of wear part costs for the project duration

7\. CONSIDERACIONES COMERCIALES

Equipment pricing tiers are structured around throughput capacity:

Nivel 1(APC806):UpTo350MTPH–Idealfor midsized quarries or satellite sites

Nivel 2(APC1208):UpTo750MTPH–Standardfor largescale aggregate production

Nivel 3(APC1510):UpTo1200MTPH–Forhighvolume mining or major infrastructure projects

Las características opcionales incluyen:

Sistemas de pulverización de supresión de polvo,

Heavyduty skid basesfor portable configurations,

Automated wear monitoring sensors,

Extended warranty packages covering major components

Paquetes de servicios:

Platino(5Años):Incluye inspecciones programadas.,
despacho preferencial de repuestos,
and annual mechanical audits

Oro(3Años):Scheduled inspectionsand discounted parts

Plata(1Año):Standard warranty extensionwith inspection

Opciones de financiación:

Flexible leasetoown agreements through partner financial institutions are available,
typically structured over36–60months.Capital expenditure(CAPEX)
versus operational expenditure(OPEX)
models can be discussed based on your company's financial strategy

Sección de preguntas frecuentes

Q1:Whatis themaximum recommended compressive strengthof feedmaterialforthe APCseries?

A1:The APCseriesis engineeredfor materials witha compressive strengthupTo350MPa.For harder materials or specific ore types,a technical reviewis recommendedtoselectthe optimal chamber geometryandlinermaterial

Q2:Canthe integratedstationbe retrofittedintoan existingplantlayout?

A2:The modular designallowsfor integrationinto both newand existing circuits.Foundation drawingsandfeed/discharge heightsare providedfor engineering reviewbyyour contractorstoensure compatibilitywithyour currentconveyor systems

Q3:Whatisthe typical leadtimefrom orderto commissioning?

A3.For standard configurationsleadtimesrange from20–24weeksdependingon model tierand current manufacturing scheduleExpedited optionsmay be available subjectto inquiry

Q4.Howdoesthe hydraulic toggle systemimpact routine maintenance?

A4.It significantly simplifiesit.The systemremoves themechanical riskassociatedwith traditional toggle platesLubrication pointsare centralizedReducing daily check timesfor operatorsbyan estimated30%

Q5.Are training resourcesprovidedfor our operationsandmaintenance crews?

A5.Comprehensive trainingis includedwith everysaleThis comprises onsite commissioning trainingbyour field engineersas wellas access todetailed digital manualsandschematicsthrougha dedicated customer portal