1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de producción agregada?? Para gerentes de planta y contratistas de ingeniería, the core challenges in primary crushing often stem from the crusher plant itself. Los puntos débiles comunes incluyen:
Tiempo de inactividad excesivo para mantenimiento: Cambios frecuentes de revestimiento, fallas en los rodamientos, and component wear can halt your entire operation for days, costando miles por hora en producción perdida.
Salida inconsistente & Forma del producto: Poorly sized feed or inefficient crushing chambers lead to uneven product gradation, causing bottlenecks in secondary circuits and reducing salable product yield.
Altos costos operativos: Soaring energy consumption from inefficient drives and the constant need for replacement parts directly impact your bottom line.
Configuración de planta rígida: Inflexible layouts that cannot adapt to changing feed material or final product specifications limit your ability to capitalize on new market opportunities.
Safety and Accessibility Concerns: Complejo, unsafe maintenance procedures for critical components increase risk and extend service intervals.

What if your primary crushing station could deliver higher availability, predictable maintenance schedules, and a better return on capital? La solución no está sólo en una trituradora, pero en un diseño holístico planta trituradora de piedra.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Nuestro planta trituradora de piedra es un prediseñado, stationary primary crushing solution designed for highvolume aggregate production in quarrying, minería, y aplicaciones de construcción a gran escala. It integrates a heavyduty jaw crusher or gyratory crusher with optimized feed and discharge systems into a single, cohesive unit.

Flujo de trabajo operativo:
1. Alimentación controlada: Dump trucks discharge into a rugged vibrating grizzly feeder, which scalps out fines and directs oversize material uniformly into the crusher.
2. Reducción Primaria: La trituradora de núcleos (Jaw or Gyratory) applies compressive force to reduce blasted rock to a predetermined top size.
3. Descarga eficiente: Crushed material is conveyed via heavyduty belt conveyors to the next stage of processing or stockpiling.

Ámbito de aplicación: Ideal para roca dura (granito, basalto) y materiales abrasivos. Best suited for greenfield installations or major plant upgrades requiring capacities from 200 a más 1,500 toneladas por hora.

Limitaciones: Not designed as a portable/mobile unit; requires solid foundational support and planned infrastructure for utilities (fuerza, supresión de polvo). For very sticky or highclay materials, preprocessing may be necessary.

3. CARACTERÍSTICAS PRINCIPALES

HEAVYDUTY VIBRATING GRIZZLY FEEDER | Base técnica: Plataforma de acero de alta resistencia con barras grizzly ajustables & eccentric shaft vibrators | Beneficio operativo: Elimina los finos antes de la trituración., reduces crusher wear and power consumption by preventing chamber packing | Impacto del retorno de la inversión: Extends wear part life by up to 20%, reduces uncrushable materialrelated stalls.

MODULAR PLANT STRUCTURE | Base técnica: Bolttogether fabricated steel modules with precision alignment features | Beneficio operativo: Significantly reduces site installation time and cost versus fieldwelded designs. Permite una futura reconfiguración o reubicación.. | Impacto del retorno de la inversión: Reduce los costos de mano de obra de instalación en un estimado 3040% and gets your plant operational weeks faster.

INTEGRATED DUST SUPPRESSION SYSTEM | Base técnica: Strategically placed spray nozzles at transfer points with solenoid control tied to conveyor operation | Beneficio operativo: Controla activamente las partículas en el aire en su origen, Garantizar el cumplimiento de las normas medioambientales y mejorar las condiciones de trabajo en el sitio.. | Impacto del retorno de la inversión: Mitigates risk of regulatory fines and reduces longterm cleanup costs.

AJUSTE HIDRÁULICO & CLARO | Base técnica: Crusher equipped with hydraulic systems for CSS adjustment and clearing tramp metal/uncrushables | Beneficio operativo: Allows operators to adjust product size or clear a stalled chamber in minutes from a local station, sin intervención manual. | Impacto del retorno de la inversión: Minimiza el tiempo de inactividad para ajustes de rutina en más 80% en comparación con los sistemas de cuñas manuales.

ENGRASE CENTRALIZADO & LUBRICATION | Base técnica: Automated singlepoint or multipoint lubrication system servicing all major bearings | Beneficio operativo: Ensures optimal bearing life through consistent lubrication intervals, reducing the frequency of manual greasing tasks. | Impacto del retorno de la inversión: Lowers labor for routine maintenance and prevents costly premature bearing failures.

ROBUST WALKWAYS & MAINTENANCE PLATFORMS | Base técnica: OSHAcompliant access platforms with nonslip grating around all service points | Beneficio operativo: Proporciona seguridad, fácil acceso para inspecciones diarias, liner changeouts, and component servicing. | Impacto del retorno de la inversión: Improves technician safety (reducing incident risk) and speeds up maintenance procedures by up to 25%.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Promedio) | Nuestra solución de planta trituradora de piedra | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad mecánica | 8590% | 9295%+ | +58% |
| Tiempo de cambio de revestimiento (Mandíbula) | 812 horas (dependiente de la tripulación) | 46 horas (optimized procedure) | ~50% más rápido |
| Consumo de energía por tonelada triturada| Base (100%)| Reduced via efficient drive & feeder design| Arriba a 1015% más bajo |
| Instalación & Tiempo de puesta en servicio| Fieldintensive (812 semanas)| Diseño modular (57 semanas)| ~3040% reduction |
| Desgaste parte de la vida (Revestimientos de mandíbula Mn18/22)| Subject to feed material| Extended via optimal chamber design & control de alimentación| Documentado 1525% mejora |

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: Configurable desde 200 TPH a 1,500+ TPH.
Opciones de trituradora primaria: Cursor de mandíbula (900x1200mm a 1500x2000mm) o trituradora giratoria primaria.
Apertura de alimentación / Acceptable Feed Size: Up to 1200mm dependent on model selection.
Requisitos de energía: Total installed power typically between 250kW 600kW; suministrado al voltaje especificado por el cliente (p.ej., 6kV/11kV/400V).
Especificaciones de materiales: Main frame fabrications from S355JR structural steel; wear surfaces lined with AR400/500 abrasionresistant steel; highstrength bolts throughout.
Dimensiones físicas (Ejemplo): Aprox.. Longitud: 25m x ancho: 8m x altura: 10metro (varies significantly with configuration).
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C; componentes eléctricos protegidos contra el polvo; Paquetes opcionales de calefacción/refrigeración disponibles.

6. ESCENARIOS DE APLICACIÓN

Proyecto de Ampliación de Cantera de Granito

Desafío: A large granite quarry needed to increase primary capacity by 60% but had limited space for plant expansion and needed to maintain strict particulate matter (P.M) emissions standards.
Solución: Implementation of a compact modular stone crusher plant featuring a large jaw crusher with an integrated highefficiency dust suppression system within the existing footprint.
Resultados: Se logró el rendimiento objetivo de 850 TPH while reducing PM emissions at the primary station by 70%. The modular design saved an estimated 9 weeks of installation time.

Contrato de infraestructura a gran escala

Desafío: A contractor for a major highway project faced highly variable feed material (from soft limestone to hard abrasive gravel) requiring consistent 0150mm base material output under an aggressive timeline.
Solución: A tailored stone crusher plant with a robust grizzly feeder capable of handling variable loads paired with a hydraulically adjustable jaw crusher allowing quick CSS changes onsite.
Resultados: Maintained consistent product specification despite variable feed, enabling continuous supply to the project’s asphalt plants. The hydraulic adjustment feature reduced total adjustment downtime by approximately 120 hours over the project's lifespan.

7. CONSIDERACIONES COMERCIALES

Nuestras plantas trituradoras de piedra se ofrecen en tres niveles principales.:
Planta de servicio estándar: For consistent limestone/medium abrasive rock up to 600 TPH.
Planta de servicio pesado: Para roca dura (granito/basalto) applications up to 1 ,000 TPH featuring upgraded wear materials.
Extra Heavy Duty Plant: For maximum tonnage (>1 ,000 TPH), extreme abrasion resistance requirements including full AR lining packages.

Optional features include advanced automation controls(PLC/SCADA integration), secondary scalping decks on feeders , separadores magnéticos , sistemas transportadores extendidos ,and custom enclosure packages .

Ofrecemos acuerdos de servicio integrales que cubren inspecciones programadas. ,wear part supply programs ,and remote technical support . Financing options including leasing structures are available through our partners .

Preguntas frecuentes

Q1 : Is this stone crusher plant compatible with my existing secondary / tertiary circuit ?
A1 : Sí . Our engineering team will review your current layout specifications . We design our plants' discharge height conveyor interfaces specifically around integration requirements .

Q2 : What is the expected operational impact on my overall energy consumption ?
A2 : Field data shows that our optimized drive train combined with efficient load distribution can reduce specific energy consumption per ton crushed typically between 10 % 15 % compared older less integrated setups .

Q3 : How does pricing work ? Is it based solely on capacity ?
A3 : Pricing is determined based on selected configuration tier required features . We provide detailed quotations outlining base equipment optional items installation support separately allowing you evaluate capital expenditure clearly .

Q4 : ¿Cuáles son los plazos de entrega típicos desde la puesta en marcha de pedidos? ?
A4 : For standard configurations lead times range 20 30 weeks ex works depending current manufacturing schedule complexity . Detailed project timelines provided upon order confirmation .

Q5 : Who handles installation ? Do you provide supervision ?
A5 : We offer multiple options ranging supplying detailed erection drawings only full turnkey EPC services . Most clients opt our supervised installation package where our engineers oversee critical phases ensuring correct assembly commissioning .

Q6 : What warranty coverage provided ?
A6 : We offer standard months warranty against defects materials workmanship commencing commissioning date . Extended warranty packages available purchase covering major mechanical components longer periods .

Q7 Can this plant be relocated future ?
A7 Yes its modular bolt together construction facilitates disassembly relocation significantly more efficiently than traditional welded designs though this requires careful planning execution specialized contractor