Slag Crusher Plant Distributor Factory Price

Your Slag Processing Is Costing You More Than You Think

Every ton of slag sitting in your yard represents tiedup capital, escalating haulage fees, and mounting environmental compliance costs. Plant managers report that untreated slag stockpiles consume 15–25% of available yard space, while disposal costs have risen 30% over the past three years in major industrial regions. Mientras tanto, missed recovery of ferrous and nonferrous metals from slag means leaving 8–12% recoverable value in the waste stream.

Are you still paying for slag removal when you could be converting it into saleable aggregates and recovered metals? Can your current crushing setup handle the abrasive, hightemperature nature of slag without weekly downtime for wear part replacement? Is your operation losing margin because you lack a reliable, factorydirect slag crusher plant that balances throughput with total cost of ownership?

Descripción general del producto: Integrated Slag Crusher Plant

A slag crusher plant is a complete, multistage processing system designed specifically to reduce slag from steel mills, fundiciones, and smelting operations into graded aggregates and recover metallics. Unlike conventional rock crushers, these plants incorporate wearresistant alloys, magnetic separation stages, and cooling conveyors to handle slag temperatures up to 300°C and abrasiveness indices of 18–22.

Flujo de trabajo operativo:

1. Alimentar & Enfriamiento – Hot slag (150–300°C) is fed via vibrating feeder onto a forcedair cooling conveyor, reducing temperature to below 80°C before crushing
2. Trituración Primaria – Jaw crusher with manganese steel liners reduces slag from 300–500mm to 80–120mm
3. Separación magnética – Overbelt magnetic separator extracts 90–95% of ferrous content (2–50mm particles)
4. Trituración Secundaria – Cone or impact crusher reduces material to 0–40mm with adjustable grading
5. Cribado & Clasificación – Multideck vibrating screen separates into 0–5mm, 5–20 mm, y fracciones de 20 a 40 mm; nonferrous metals recovered via eddy current separator

Ámbito de aplicación: robar huelga (BOF, EAF, LF), escoria de ferroaleaciones, escoria de cobre, nickel slag, y cenizas del fondo del incinerador. Not suitable for wet slag exceeding 15% moisture content or slag with high chloride content (>0.5%).

Características principales

Componentes de desgaste de servicio pesado | Base técnica: aleación de alto cromo (27% cr) and manganese steel (Mn13Cr2) revestimientos | Beneficio operativo: 3–4x longer service life versus standard carbon steel in slag applications | Impacto del retorno de la inversión: Reduces annual wear part replacement costs by 40–55%, saving $12,000–$18,000 per year for a 50 Planta TPH

Separación magnética integrada | Base técnica: Imanes de neodimio de tierras raras con 12,000 Intensidad del campo gaussiano | Beneficio operativo: Recovers 90–95% of ferrous metals from slag stream without additional equipment | Impacto del retorno de la inversión: Recovered metal value of $8–$15 per ton of slag processed, generating $80,000–$150,000 annual revenue at 50 TPH

ForcedAir Cooling Conveyor | Base técnica: 15kW centrifugal fan system with 120m³/min airflow across 12meter conveyor | Beneficio operativo: Cools slag from 300°C to 80°C in 4–6 minutes, preventing thermal damage to crusher components | Impacto del retorno de la inversión: Eliminates need for water quenching (saves $0.50–$0.80 per ton in water and disposal costs) and extends crusher life by 2–3 years

Sistema de ajuste hidráulico | Base técnica: Doubleacting hydraulic cylinders with 200bar pressure rating | Beneficio operativo: Gap adjustment in under 2 minutes without manual shim changes, enabling quick product size changes | Impacto del retorno de la inversión: Reduces changeover downtime from 45 minutos para 5 minutos, adding 4–6 hours of productive operation per week

Sistema de supresión de polvo | Base técnica: Dry fog system with 1–10 micron water droplet size, 95% dust capture efficiency | Beneficio operativo: Meets EPA PM10 standards without baghouse maintenance costs | Impacto del retorno de la inversión: Avoids $15,000–$25,000 annual baghouse filter replacement costs and reduces water consumption by 70% versus wet scrubbers

Sistema de control basado en PLC | Base técnica: Siemens S71200 controller with HMI touchscreen | Beneficio operativo: Realtime monitoring of motor loads, temperaturas de los rodamientos, y niveles de vibración; automatic shutdown on fault conditions | Impacto del retorno de la inversión: Reduce el tiempo de inactividad no planificado al 35% and extends equipment life through predictive maintenance alerts

Diseño modular montado sobre patines | Base técnica: Precableado, prepiped modules on steel skids with ISO container dimensions | Beneficio operativo: Installation in 5–7 days versus 3–4 weeks for fixed plants; relocatable to new sites | Impacto del retorno de la inversión: Saves $40,000–$60,000 in site preparation and installation labor costs

Ventajas competitivas

| Métrica de rendimiento | Estándar de la industria (Trituradora genérica) | Our Slag Crusher Plant | Ventaja |
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| Desgaste parte de la vida (toneladas procesadas) | 8,000–12.000 toneladas | 35,000–45,000 tons | 3.5x longer life |
| Tasa de recuperación de metales ferrosos | 60–70% | 90–95% | 35% higher recovery |
| Consistencia del rendimiento (mensual) | ±15% de variación | ±5% de variación | 67% más consistente |
| tiempo de cambio (tamaño del producto) | 45–60 minutos | 3–5 minutes | 90% más rápido |
| Emisiones de polvo (PM10, mg/Nm³) | 50–80 mg/Nm³ | <10 mg/Nm³ | 85% menores emisiones |
| Costo de mantenimiento del primer año | $35,000–$50,000 | $18,000–$25,000 | 45% menor costo |
| Consumo de energía (kWh/tonelada) | 1.8–2.4 kWh/ton | 1.2–1.6 kWh/ton | 30% ahorro de energía |

Especificaciones técnicas

| Parámetro | Model SCP30 | Model SCP50 | Model SCP80 |
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| Capacidad nominal (TPH) | 25–35 | 45–55 | 70–85 |
| Tamaño máximo de alimentación (milímetros) | 400 | 500 | 600 |
| Tamaños de producto (milímetros) | 0–5, 5–20, 20–40 | 0–5, 5–20, 20–40 | 0–5, 5–20, 20–40 |
| Potencia del motor principal (kilovatios) | 110 | 160 | 250 |
| Magnetic separator power (kilovatios) | 5.5 | 7.5 | 11 |
| Cooling fan power (kilovatios) | 11 | 15 | 22 |
| Potencia total instalada (kilovatios) | 145 | 210 | 325 |
| Voltaje (V/Hz) | 380/50 o 460/60 | 380/50 o 460/60 | 380/50 o 460/60 |
| Rango de temperatura de funcionamiento (°C) | 10 a +50 | 10 a +50 | 10 a +50 |
| Max slag inlet temperature (°C) | 300 | 300 | 300 |
| Peso (montones) | 28 | 42 | 58 |
| Huella (Largo x ancho x alto, metro) | 18 incógnita 6 incógnita 4.5 | 22 incógnita 7 incógnita 5 | 26 incógnita 8 incógnita 5.5 |
| Emisión de polvo (PM10, mg/Nm³) | <10 | <10 | <10 |
| Noise level at 1m (dB) | 82 | 85 | 87 |

Escenarios de aplicación

Procesamiento de escoria de acería | Desafío: A 500,000 TPY EAF steel mill was spending $1.2 million annually on slag haulage and landfill fees, while losing an estimated $400,000 in unrecovered ferrous scrap | Solución: Instalado un 50 TPH slag crusher plant with dual magnetic separation stages and threeproduct screening | Resultados: Recuperado 12,000 tons of ferrous scrap annually (value: $840,000), producido 180,000 tons of saleable aggregates ($2.16 million revenue), reduced landfill costs by 85%, and achieved payback in 14 meses

Foundry Sand & Slag Recovery | Desafío: A grey iron foundry generating 8,000 tons/year of slagsand mixture had no recovery system, paying $180/ton for disposal | Solución: Implementado un 30 TPH slag crusher plant with air classification to separate sand from slag, plus magnetic recovery | Resultados: Recuperado 2,400 tons of reusable foundry sand ($72,000 ahorros), extracted 600 tons of iron shot ($120,000 value), reduced disposal volume by 60%, and lowered new sand purchases by 35%

NonFerrous Slag Processing | Desafío: A copper smelter with 15,000 tons/year of copper slag was stockpiling material containing 1.8% cobre, with no economical recovery method | Solución: Customized 80 TPH slag crusher plant with eddy current separator and dense media separation for copper recovery | Resultados: Logrado 92% copper recovery rate, productor 270 tons of copper concentrate annually ($1.6 million value), generated clean aggregate for road construction, and eliminated $450,000 in annual stockpile management costs

Consideraciones comerciales

Niveles de precios de equipos (FactoryDirect, Puerto FOB):

| Modelo | Rango de precios base | Plazo de entrega | Garantía |
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| SCP30 | $185,000 – $225,000 | 8–10 weeks | 18 meses o 4,000 horas |
| SCP50 | $265,000 – $320,000 | 10–12 semanas | 18 meses o 4,000 horas |
| SCP80 | $380,000 – $450,000 | 12–14 semanas | 18 meses o 4,000 horas |

Características opcionales:

• Paquete de monitoreo remoto (sensores de iot + panel de la nube): $8,500
• Kit de piezas de desgaste prolongado (2año de suministro): $22,000–$35,000
• Automatic metal sorting system (corrientes parásitas + XRF): $45,000
• Water recirculation system for dust suppression: $12,000
• Mobile chassis with roadlegal trailer: $28,000

Paquetes de servicios:

• Paquete Básico (incluido): Soporte de puesta en servicio (5 días en el sitio), entrenamiento del operador (2 días), documentation package
• Paquete prémium ($12,000): Quarterly preventive maintenance visits, 24/7 diagnóstico remoto, despacho prioritario de piezas, auditoría de desempeño anual
• FullCare Package ($28,000/año): All Premium features plus full parts coverage (excluyendo artículos de desgaste), 4hour response time, biannual wear liner inspection

Opciones de financiación:

• 30% depósito, saldo al momento del envío
• arrendamiento: 36plazo mensual con $1 compra, pagos mensuales a partir de $6,200 (SCP50)
• Financiamiento de equipos: 5término de año en 6.5% ABR (sujeto a aprobación de crédito)
• Pago basado en el desempeño: 10% of recovered metal value for first 24 meses (minimum $15,000/month)

Preguntas frecuentes

q: Can this slag crusher plant handle aircooled slag versus waterquenched slag?
A: Sí. The plant processes both types. Aircooled slag (más difícil, more abrasive) requires more frequent wear liner inspection—typically every 2,000 horas versus 3,500 hours for waterquenched slag. The forcedair cooling conveyor is designed for hot aircooled slag up to 300°C; waterquenched slag below 80°C can bypass the cooling section.

q: What is the expected payback period for a 50 TPH slag crusher plant?
A: Basado en datos de campo de 12 instalaciones, typical payback ranges from 12 a 18 meses. Esto supone: slag throughput of 40,000 toneladas/año, ferrous recovery of 10% por peso (value $120/ton), aggregate sales at $12/ton, and landfill cost avoidance of $35/ton. Your specific payback depends on local metal prices, disposal costs, and aggregate market conditions.

q: ¿Cómo se comparan los precios directos de fábrica con los precios de distribuidor??
A: Factorydirect pricing eliminates 15–25% distributor margins. For the SCP50 model, distributor pricing typically ranges $310,000–$380,000, while factorydirect is $265,000–$320,000. You also receive direct technical support from the engineering team rather than through a third party.

q: What maintenance schedule is required for continuous operation?
A: A diario: Visual inspection of wear liners, check magnetic separator belt tension, verify cooling fan operation. Semanalmente: Grease all bearings (12 agujas), inspect screen mesh for wear, check hydraulic oil level. Mensual: Replace magnetic separator belt (if worn), inspect electrical connections, calibrate PLC sensors. Major service every 2,000 horas: Replace jaw crusher liners, inspect cone crusher mantle, service hydraulic system.

q: Can the plant be integrated with an existing slag handling system?
A: Sí. The modular design includes standard conveyor interfaces (800mm ancho de la correa, 1.2m/s speed). We provide adapter frames for existing feed conveyors and discharge systems. A site survey by our engineering team (included with purchase) identifies integration requirements and provides CAD drawings for your civil works.

q: What is the maximum slag lump size the plant can accept?
A: The SCP30 accepts up to 400mm, SCP50 up to 500mm, and SCP80 up to 600mm. Larger lumps require prebreaking with a hydraulic breaker or drop ball. We offer a grizzly feeder option ($6,500) that rejects oversized material before the crusher.

q: ¿Cómo se comporta la planta en climas fríos??
A: The plant operates down to 10°C with standard lubricants. For climates below 10°C, we recommend the coldweather package ($4,200) which includes synthetic lubricants, bearing heaters, and insulated control panel. The hydraulic system uses ISO 32 oil with a pour point of 30°C.