1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are you managing crushing operations while navigating increasingly stringent environmental and safety regulations? The pressure to maintain productivity while ensuring full compliance can create significant operational friction. Los desafíos comunes incluyen:

Riesgo de cierre regulatorio: Noncompliant machinery can lead to enforced downtime, multas costosas, and project delays during regulatory inspections.
Fallo de componente & Contaminación: The use of restricted hazardous substances (como plomo, cadmio, mercurio) in machine components can lead to premature failure and poses longterm environmental liability at your site.
Interrupción de la cadena de suministro: Sourcing replacement parts that meet global compliance standards (RoHS, ALCANZAR) can be difficult, extending maintenance cycles.
Market Access Limitations: Without verifiably compliant equipment, exporting processed materials or operating in regulated regions becomes a complex barrier.

How do you select a stone crusher that delivers uncompromising performance while definitively eliminating these compliance risks from your operation?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Nuestro RoHS Compliant Stone Crusher Machine is a heavyduty primary or secondary crusher engineered for the rigorous reduction of granite, basalto, caliza, y otros agregados. It is manufactured entirely without the use of substances restricted under the RoHS 3 directiva (2011/65/UE), providing assured compliance for operations targeting European and other regulated markets.

Flujo de trabajo operativo:
1. Consumo de alimento: Raw material is loaded into the vibration feeder hopper.
2. Reducción de tamaño: Material enters the crushing chamber where a highinertia rotor drives hammers or jaws against fixed breaker plates.
3. Control de gradación: Crushed material passes through an adjustable grate or gap setting at the chamber's base, determinar el tamaño del producto final.
4. Descargar & Transporte: Sized aggregate is discharged onto a conveyor system for stockpiling or direct transfer to secondary processing stages.

Ámbito de aplicación: Ideal for stationary plants and mobile crushing setups in quarrying, minería, reciclaje de residuos de construcción, and road base production.

Limitaciones: Not designed for grinding to ultrafine powders (<5mm may require additional screening/crushing stages). El tamaño máximo de alimentación depende de la selección del modelo..

3. CARACTERÍSTICAS PRINCIPALES

RoHS3 Verified Construction | Base técnica: Full Material Declaration (FMD) & Substance Analysis | Beneficio operativo: Eliminates regulatory risk and simplifies audit documentation | Impacto del retorno de la inversión: Evita posibles multas de hasta 4% of annual turnover (per EU regulation) and prevents compliancerelated downtime.

Diseño avanzado de carcasas de rodamientos | Base técnica: Sealedforlife lubrication with hightemperature polymers free from restricted stabilizers | Beneficio operativo: Reduces lubrication points by 40%, extending service intervals to over 2,000 horas | Impacto del retorno de la inversión: Lowers annual lubricant costs and reduces manual maintenance labor by approximately 15%.

CorrosionResistant Electrical System | Base técnica: Leadfree soldering on PCBs and cadmiumfree coatings on all wiring conduits | Beneficio operativo: Enhances reliability in highhumidity environments, reducing electrical faultrelated stoppages | Impacto del retorno de la inversión: Los datos de campo muestran una 30% reduction in electrical component failures over a 5year lifecycle.

Optimized Kinetic Energy Rotor | Base técnica: Computermodeled inertia profile using RoHScompliant alloy steels | Beneficio operativo: Maintains consistent crushing momentum with lower RPMs, improving energy efficiency and reducing wear | Impacto del retorno de la inversión: Documented power consumption savings of 812% compared to nonoptimized standard models.

Sistema modular de componentes de desgaste | Base técnica: Interchangeable breaker plates/blow bars mounted on standardized holders free from restricted substances | Beneficio operativo: Enables faster component replacement (30% reduction in changeout time) using compliant parts from multiple certified suppliers | Impacto del retorno de la inversión: Cuts inventory costs for wear parts by maintaining modular spares and reduces crusher downtime during maintenance.

Colector de supresión de polvo integrado | Base técnica: Preplumbed ports compatible with water spray or dry fog systems using compliant seals/piping | Beneficio operativo: Facilitates easy connection to dust control systems, helping operations meet airborne particulate regulations (p.ej., SILA) desde el primer día | Impacto del retorno de la inversión: Reduces retrofitting costs by up to 20% and accelerates plant commissioning.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Desafío estándar de la industria | Our RoHS Compliant Stone Crusher Solution | Ventaja documentada |
| : | : | : | : |
| Tiempo medio entre fallos (Eléctrico)| Component corrosion/failure in 1824 months due to noncompliant materials.| Use of halogenfree cables & leadfree solder extends component life.| +45% improvement in electrical system reliability. |
| Tiempo de cambio de pieza de desgaste| Complex disassembly required due to integrated nonmodular designs.| Estandarizado, modular wear assembly system.| Downtime reduced by approximately 30%. |
| Consumo de energía por tonelada triturada| Inefficient rotor designs require higher RPMs for equivalent output.| Optimized kinetic energy rotor maintains force at lower power draw.| 812% lower kWh/tonne consumption. |
| Regulatory Documentation Provision| Often requires lengthy supplier verification and thirdparty testing.| Full Material Declaration (FMD) & Certificate of Compliance provided exworks.| Compliance verification time reduced from weeks to days. |

5. ESPECIFICACIONES TÉCNICAS

Modelo Rango Capacidad: 50 800 toneladas por hora (TPH), depending on feed material and product size setting.
Requisitos de energía: Accionamiento por motor eléctrico desde 75 kW a 400 kilovatios. All motors supplied are IE3 efficiency class or higher with RoHScompliant insulation systems.
Especificaciones de materiales: All steel alloys are documented as free from restricted substances; wear components use chromiumbased alloys without cadmium or hexavalent chromium coatings; hydraulic hoses are phthalatefree.
Dimensiones físicas (Example Model RC200): Apertura de alimentación: 1,500mm x 1.200 mm; Peso de transporte: ~48.000 kilogramos; Length/Width/Height varies with configuration.
Rango de operación ambiental: Rango de temperatura ambiente: 20°C a +45°C; Electrical enclosures rated to IP65 for dust and water ingress protection.

6. ESCENARIOS DE APLICACIÓN

European Aggregate Producer Exporting to EU Infrastructure Projects

Desafío: A quarry operator faced exclusion from tender shortlists due to an inability to provide proof of machinery RoHS compliance for new EUfunded road construction projects.
Solución: Implementation of a primary RoHS Compliant Jaw Crusher as the cornerstone of a new processing line.
Resultados: Provided full compliance documentation with bid submissions. Successfully secured two major contracts worth €15M+ annually and reduced internal compliance auditing time by an estimated 70%.

Construcción & Planta de Reciclaje de Residuos de Demolición

Desafío: A C&D recycler experienced frequent electrical faults and sought to eliminate environmental liability concerns associated with older crushing equipment containing noncompliant components.
Solución: Retrofitted their secondary crushing stage with our RoHS Compliant Impact Crusher.
Resultados: Electrical system reliability improved immediately. The plant enhanced its green certification profile, enabling it to command a premium price for its recycled aggregates from environmentallyconscious buyers.

7. CONSIDERACIONES COMERCIALES

Niveles de precios: Pricing is structured based on capacity (TPH) and specific crushing technology (Jaw vs. Impacto). Entrylevel models for midrange capacity start at a competitive position within the premium compliant machinery segment.
Características opcionales: Options include integrated metal detection systems with compliant components, automated gap adjustment hydraulics, proprietary ceramic wear liners for highly abrasive material,
and advanced vibration monitoring sensors.
Paquetes de servicios: Elija entre la garantía básica (12 meses), Extended Performance Coverage (arriba a 36 months on core components), or a Comprehensive Planned Maintenance Program including annual compliance documentation updates.
Opciones de financiación: We work with international export credit agencies and equipment financing partners familiar with capital investments in compliant industrial machinery.

Preguntas frecuentes

1. How do you verify and document RoHS compliance?
We provide a manufacturer's Certificate of Compliance supported by batchspecific Full Material Declarations (FMDs) from our supply chain. Critical components can be supplied with thirdparty test reports upon request.

2. Does using compliant materials affect the durability or performance of the crusher?
No. Engineering focus has shifted toward advanced alloy steels and composite materials that meet or exceed the mechanical properties of traditional materials while adhering to substance restrictions.

3.What happens if I need a replacement part? Are all spares also guaranteed compliant?
Sí. Our entire spare parts inventory is managed under the same substance control protocol as new machines ensuring ongoing compliance throughout the equipment's operational life

4.Can this machine integrate into my existing noncompliant crushing circuit?
Yes mechanically operationally it functions identically Integration focuses on power supply dust suppression hookups conveyor interfaces which are standard

5.Are there financing advantages associated with purchasing environmentally compliant equipment?
In many regions green investment initiatives export financing programs offer favorable terms such as reduced interest rates or longer repayment periods for certified compliant industrial equipment