1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Managing a bulk material processing operation presents persistent challenges that directly impact your bottom line. When your primary crushing and screening equipment is not purposebuilt for highvolume, continuousduty applications, you face significant operational risks. ¿Estás luchando con:
Tiempo de inactividad excesivo para mantenimiento? Cambios frecuentes de revestimiento, fallas en los rodamientos, and unscheduled stops can cost thousands per hour in lost production.
Gradación de producto inconsistente? Fluctuating output sizes lead to rejected loads, costos de reprocesamiento, y clientes insatisfechos.
Costos operativos crecientes? El alto consumo de energía por tonelada procesada y la necesidad constante de repuestos erosionan los márgenes de beneficio.
Regulatory Compliance Headaches? Ensuring equipment meets environmental and safety standards like RoHS can complicate procurement and create supply chain vulnerabilities.
Limitaciones de escalabilidad? Inflexible systems struggle to adapt to changing feed material or increased production targets without major capital investment.

La pregunta central para los gerentes de planta es esta: ¿Cómo puedes lograr confiabilidad?, hightonnage output while controlling lifecycle costs and maintaining strict compliance?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

This product line comprises a complete suite of RoHScompliant stationary and trackmounted crushing and screening plants engineered for bulk material processing. Designed for quarrying, minería, y reciclaje de la construcción a gran escala, these systems transform raw feed into precisely sized aggregates in a continuous workflow.

Flujo de trabajo operativo:
1. Reducción Primaria: Dumpfed material is crushed by a robust jaw or gyratory crusher.
2. Evaluación primaria & Transmitir: A vibrating grizzly feeder removes fines and directs oversize to the crusher, while prescreened material is conveyed onward.
3. Trituración Secundaria & Cribado: Material is further reduced by a cone or impact crusher and then classified by size on multideck screens.
4. Almacenamiento: Correctly sized products are conveyed to designated stockpiles via radial or stacker conveyors.

Ámbito de aplicación: Ideal para producción de gran volumen de agregados (caliza, granito), slag processing, and demolition concrete recycling. Limitaciones: No diseñado para molienda ultrafina (sub5mm) or processing highly abrasive materials without specific, hardened liner options.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de cámara avanzado | Base técnica: Cinemática modelada por computadora y ángulos de contacto optimizados. | Beneficio operativo: Consistent reduction ratio with lower risk of bridging or choking, even with irregular feed | Impacto del retorno de la inversión: Arriba a 15% higher throughput with reduced idle time

DirectDrive Crusher Systems | Base técnica: Eliminación de correas trapezoidales y componentes asociados. | Beneficio operativo: More efficient power transfer, reduced maintenance points, and quieter operation | Impacto del retorno de la inversión: Los datos de campo muestran 58% lower energy consumption per ton crushed

Sistema de control PLC unificado | Base técnica: Centralized automation with realtime monitoring of load, presión, y temperatura | Beneficio operativo: Operators can optimize performance from a single station; automated safety shutdowns protect components | Impacto del retorno de la inversión: Reduces diagnostic time by an average of 30% and prevents major mechanical damage

RoHSCompliant Component Sourcing | Base técnica: Strategic procurement of electrical systems, hidráulica, and wear parts verified free of restricted hazardous substances (Pb, Hg, Cd, etc.) | Beneficio operativo: Futureproofs your asset against tightening regulations; simplifies endoflife disposal/recycling | Impacto del retorno de la inversión: Mitigates risk of costly retrofits or compliance penalties in regulated markets

Pantalla modular & Conveyor Setup | Base técnica: Secciones atornilladas con componentes estandarizados | Beneficio operativo: Enables rapid reconfiguration for different product specs or easier transport between sites | Impacto del retorno de la inversión: Reduces plant reconfiguration downtime by up to 40% en comparación con estructuras soldadas

Colector de supresión de polvo integrado | Base técnica: Pressurized spray bars at key transfer points synchronized with conveyor operation | Beneficio operativo: Reduce significativamente las partículas en el aire, mejorar la seguridad del sitio y el cumplimiento ambiental | ROI Impact Lowers water usage by 25% versus manual spraying and avoids potential fines for emissions violations

Common Platform Serviceability | Technical Basis Shared grease banks centralized lube points toolfree access panels on sister models|Operational Benefit Technicians perform routine checks faster reducing exposure to maintenance hazards|ROI Impact Increases planned maintenance efficiency cutting labor hours per service event by an estimated 20%

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria | Our RoHSCompliant Crushing & Solución de detección | Ventaja (% mejora) |
|||||
| MTBF (Tiempo medio entre fallas) Aspectos | ~1 200 horas |>1 800 horas |>50% mejora |
| Consumo de energía (kWh/tonelada procesada) | Varía ampliamente; línea de base = 100% |8% |8% reducción |
| Tiempo promedio de cambio de revestimiento (Mandíbula primaria) 46 horas |3 horas |33% más rápido |
| Documentación de cumplimiento & Traceability Certificate provided at shipment Full material declaration dossier per component supplied Risk mitigation |
| Sound Power Level at 10m ~110 dBA 5 reducción de dBA |

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: Configurable desde 200 a más 1 200 toneladas métricas por hora.
Requisitos de energía: Primary plant options from 150 kW a 450 kW de carga total conectada; designed for heavyduty industrial grid connection.
Especificaciones de materiales: Crusher jaws/mantles available in Mn18% steel standard; optional Mn22% or ceramic composites for extreme abrasion Mainframe constructed from hightensile S355 steel
Dimensiones físicas (Example Primary + Secondary Station): Approx length x width x height varies significantly by configuration Trackmounted options typically under L16m x W3m x H4m transport mode
Environmental Operating Range Ambient temperature 20°C to +45°C Dust humidity rated IP65 for electrical enclosures Designed for continuous outdoor operation

6. ESCENARIOS DE APLICACIÓN

Granite Quarry Expansion Challenge A quarry needed to increase output by35to meet a new highway contract but faced space constraints permitting delaysfor new fixed infrastructureand concerns about noise levels near the property line Solution Implementationof a tieredtrackmountedRoHScompliantcrushingandscreeningplantwith primary jaw secondary coneand tripledeck screen The fully electric drive system allowed connectionto the site's existing power supply Results The plant was operational within5daysof delivery achievinga sustained throughputof550tph Product cubicity exceeded specification reducing rejectionsby12 Noise levels remained within strict local limits avoiding permit issues

Construcción & Demolition Waste Recycling Challenge A largescale C&D recycler experienced rapid wearfrom contaminated materials inconsistent feed caused frequent screen blindingand their urban location required stringent dust control Solution A heavydutyRoHScompliantimpact crusher plantwith prescreen magnetic separatorand integrated closedloop dust suppression systemwas deployed The system's hydraulic adjustment allowed quick response to varying feed composition Results Contaminant removal efficiency reached95 virtually eliminating downstream damage Metal recovery increased revenue streams Dust emissions were reducedto below measurable levels at the site boundary ensuring uninterrupted operations

7 CONSIDERACIONES COMERCIALES

Pricing tiers are structured around throughput capacityand configuration complexity
Nivel I(200500 tph): Base stationaryor trackmounted singlestage plants
Nivel II(500900 tph): Multistage plantswith secondary crushingand advanced screening
Nivel III(900+ tph): Custom engineeredsystems with automation integration

Optional features include automated setting regulation(Regulación automática de configuración) remote monitoring telematics packages hybrid diesel/electric drive optionsand specialized wear packages Commercial terms are availablefor bulk orders including fleet pricingfor multiple units Standard financing includes capital leaseoperating leaseor leasetoown structures through partnered institutions Service packages range from basic preventive maintenance plans(PMP)to comprehensive fullservice agreements covering parts laborand scheduled rebuilds

8 Preguntas frecuentes

Q Are theseRoHScompliantcrushingplants compatiblewith our existing conveyorsand feeders?
A Yes they are engineeredwith standard discharge heightsbelt widthsand control voltage interfaces Industrystandard IEC motor mountsand flanges ensure mechanical compatibility Control systems can be configuredto accept dry contact signals from your existing equipment

Q What is the expected impacton our operational energy costs?
A Based on field performance data directdrive systemsand efficient screen motion typically delivera5to10reductionin kWh consumedper ton of material processed comparedto older beltdriven designs Exact savings depend on your local power ratesand material hardness

Q How doesRoHS complianceaffectthe availabilityor costof spare parts?
A Our supply chainis fully auditedfor compliance Critical spare parts such as motors PLCsand hydraulic hosesare sourcedfrom compliant suppliersas standard Thereis no premiumfor compliant parts; they are integratedinto our standard pricing structure ensuring no cost penaltyfor responsible sourcing

Q Can we financethe equipmentas partof a larger plant upgrade?
A Yes project financingcan often bundle newcrushingandscreeningequipmentwith other infrastructureupgrades We work with several financial partnerswho specializein industrial asset financing Structures can be tailoredto matchyour project's cash flow profile including seasonal payment optionsfor some industries

P ¿Qué capacitación se brinda a nuestros equipos de operaciones y mantenimiento??
A Every delivery includesa comprehensiveonsite training program covering safe operation routine maintenance diagnostics troubleshooting procedures Training manualsare providedin both digitaland physical formats Refresher coursesare availableas partof extended service agreements