1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de procesamiento de agregados o minerales?? Para gerentes de planta y contratistas de ingeniería, primary crushing is a critical bottleneck where failures cascade into costly production halts. Los desafíos comunes incluyen:
Costos de desgaste excesivos: Reemplazo frecuente de matrices de mandíbula debido a cinemática inadecuada o calidad del material, impactando directamente su costoperton.
Tiempo de inactividad no programado: Premature component failures or the need for constant adjustment interrupt your entire downstream workflow.
Salida inconsistente: Fluctuations in product gradation and capacity due to wear or feed variation, complicating secondary processing.
High Operational Overhead: Excessive energy consumption per ton crushed and laborintensive maintenance routines strain your operational budget.

¿Cómo se selecciona una trituradora primaria que no solo proporcione energía bruta?, but predictable performance and controlled total cost of ownership? La solución requiere ingeniería centrada en la durabilidad, eficiencia, y simplicidad operativa.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The Professional JC5000 is a heavyduty, Trituradora de mandíbulas de palanca única diseñada para trituración primaria de alta capacidad en minería exigente, cantera, y aplicaciones de reciclaje en la construcción a gran escala. Its design prioritizes mechanical robustness and longterm reliability in continuous operation.

Flujo de trabajo operativo:
1. Consumo de alimento: Large runofmine or blasted feed (hasta 1300 mm) is delivered to the deep, nonchoking corrugated jaw chamber.
2. Acción aplastante: A highinertia flywheel and an aggressive elliptical stroke motion apply compressive force to reduce material.
3. Descargar & Autorización: The hydraulic toggle release system allows rapid clearing of blockages without mechanical intervention.
4. Control de gradación: Product size is adjusted via a simple shim system, maintaining consistent output specification.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para roca dura (granito, basalto), minerales abrasivos, y hormigón de demolición. Suited for stationary plants requiring throughputs from 550 a 950 toneladas métricas por hora.
Limitaciones: No diseñado para pegajoso, materiales ricos en arcilla sin precribado. Requiere una base estable de hormigón armado y un equipo de alimentación aguas arriba adecuado..

3. CARACTERÍSTICAS PRINCIPALES

Cámara de trituración profunda | Base técnica: Extended jaw lengthtowidth ratio | Beneficio operativo: Increases feed acceptance and reduces bridging risks for larger feed sizes | Impacto del retorno de la inversión: Higher effective utilization of loading equipment, less time spent on feed management

Conjunto de rodamiento de rodillos de servicio pesado | Base técnica: Rodamientos de rodillos a rótula en el eje principal | Beneficio operativo: Handles high radial and thrust loads with greater efficiency than bronze bearings | Impacto del retorno de la inversión: Lower friction losses translate to reduced energy costs; proven bearing life exceeds 30,000 hours in standard conditions

Hydraulic Toggle Release & Ajuste | Base técnica: Los cilindros hidráulicos de doble acción reemplazan las placas de palanca tradicionales | Beneficio operativo: Enables remote clearing of stalled material and safe, precise CSS adjustment under load if required | Impacto del retorno de la inversión: Minimizes downtime from blockages from hours to minutes; mejora la seguridad del operador

Bolted Fabricated Main Frame | Base técnica: Highintegrity steel sections joined with machined interfaces and hardened bolts | Beneficio operativo: Provides superior fatigue resistance versus welded frames; allows for regionalized transport and assembly | Impacto del retorno de la inversión: Extends structural service life beyond the crusher’s mechanical components; reduces logistics complexity

Aggressive Elliptical Stroke Profile | Base técnica: Optimized kinematics where the moving jaw’s motion has a significant vertical component at the discharge point | Beneficio operativo: Promotes faster material evacuation, increasing throughput and reducing liner wear at the bottom of the chamber | Impacto del retorno de la inversión: Higher capacity per installed kW; more consistent product gradation throughout the liner life cycle

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Clase comparable) | Ventaja documentada de la solución JC5000 |
| : | : | : |
| Vida del revestimiento (Granito abrasivo) | ~180,000 MT | ~220,000 MT |
| Consumo de energía (kWh/tm) | 0.85 1.05 kWh/tm | 0.78 0.92 kWh/tm |
| Tiempo de ajuste de CSS (Mecánico) | 45 90 minutos | 96% |

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1500mm x 1300 mm (59" incógnita 51")
Tamaño máximo de alimentación: 1300milímetros (51")
Rango de configuración del lado cerrado: 150mm 300mm (6" 12")
Rango de capacidad: 550 950 MTPH (dependiente del material de alimentación & CSS)
Requisito de potencia de accionamiento: 200 kilovatios (260 caballos de fuerza) motor eléctrico
Peso Total (Solo trituradora): Aproximadamente 62,000 kilos
Especificaciones clave de materiales: Estructura principal: placa de acero de alta resistencia; Jaw dies – Manganese steel with optional premium alloys; Shaft – Forged alloy steel.
Rango de temperatura de funcionamiento: 20°C a +40°C (4°F a +104°F)

6. ESCENARIOS DE APLICACIÓN

Canteras de roca dura – Producción de agregados de granito

Desafío: A large granite quarry faced premature wear on competitor jaw liners (~150k MT life), causing frequent shutdowns for replacement and inconsistent product shape affecting secondary cone crusher efficiency.
Solución: Implementation of the JC5000 with premium manganese jaws and optimized chamber geometry.
Resultados: Liner life extended by over 25%, achieving over 220k MT per set. Throughput stabilized at the upper end of the range (900+ MTPH), providing predictable production schedules.

estación de trituración primaria de mineral de hierro

Desafío: Need for extreme reliability in a remote location with high costs associated with unscheduled downtime and component logistics.
Solución: Installation of two JC5000 units with centralized greasing systems and the hydraulic toggle protection system.
Resultados: Field data shows annual availability exceeding 96% over three years. The hydraulic system successfully cleared multiple tramp metal events without damage or extended stoppages.

7. CONSIDERACIONES COMERCIALES

The Professional JC5000 is offered in standardized configurations to optimize delivery and value:
Nivel de equipo básico: Incluye trituradora, soportes de motor, vbelt drive guard,y herramientas básicas.
Nivel operativo listo: Base package plus integrated motor & starter package,sistema de lubricación,and prefabricated walkways/platforms.
Características opcionales: Automated grease systems,wear monitoring probes,kits de sellado de polvo,y perfiles de revestimiento personalizados para materiales específicos.
Paquetes de servicios: Choose from scheduled inspection plans,kits de piezas de desgaste con inventario garantizado,and remote technical support subscriptions.
Opciones de financiación: Flexible capital expenditure solutions are available including leasetoown agreementsand projectbased financing tailored for large infrastructure contracts.

8.Preguntas frecuentes

Q1:What upstream feeding equipment is compatible with the JC5000?
A1:The JC5000 is designed to be fed by a heavyduty apron feeder or vibrating grizzly feeder capable of handling its maximum feed size.Its deep chamber accommodates direct dump from large haul trucks during intermittent feeding scenarios.

Q2:¿Cuál es el cronograma típico de instalación desde la entrega hasta la puesta en servicio??
A2.With our preassembled modules,a typical installation on a prepared foundation takes approximately710 working daysfor mechanical erectionand electrical connection,followed by23 daysfor commissioning tests.This assumes all ancillary plant components are ready.

Q3.How does the hydraulic toggle system impact maintenance safety?
A3.It eliminates the need for personnel to manually extract or adjust heavy mechanical toggle plates.The system allows operators to clear a blockageor make adjustmentsfrom a control panel located at a safe distance fromthe crusherchamber.

Q4.Are wear parts interchangeablewith other crushers in this class?
A4.No.TheJC5000 uses proprietary geometryfor optimal performance.We provide guaranteed interchangeability within our own model line,but parts are not crosscompatiblewith competitor machines due todifferencesin design kinematicsand mounting specifications.

Q5:What trainingis providedfor operationsand maintenance staff?
A5.Each sale includes comprehensive documentationand accessto our online video training portal.Onsite training sessionsduring commissioningare standard,focusingon safe operation,procedimientos de mantenimiento de rutina,y solución de problemas básicos.

Q6:Canyou providea projected total costof ownership analysisfor our specificmaterial?
A6 Yes.Upon receiving details on your feed material,rendimiento objetivo,and local utility costsour engineering team can generatea detailedTCO projectioncomparingliner consumption energy useand expected service intervals against industry benchmarks