1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are escalating operational costs and unpredictable downtime eroding your gold recovery margins? Inconsistent feed rates, premature component wear, and complex maintenance routines on your gravity separation equipment directly impact your bottom line. Consider these common challenges in mineral processing plants:
Inefficient Fine Gold Recovery: Significant revenue loss occurs when traditional sluices or jigs fail to capture gold below 100 malla, leading to valuable material reporting to tailings.
Alto tiempo de inactividad operativa: Frequent cleanups and manual concentration handling halt your processing circuit, costando miles por hora en rendimiento perdido.
Operación intensiva en mano de obra: Reliance on skilled operators for constant adjustment and monitoring increases payroll costs and introduces human error.
Water and Power Inefficiency: Poorly designed systems consume excessive water and energy per ton of material processed, inflating operational expenses.

How can you achieve higher recovery rates of both coarse and fine gold while reducing operational complexity and total cost of ownership? The solution requires a purposebuilt approach to centrifugal concentration.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO: Private Label Continuous Discharge Centrifugal Concentrator

This system is an industrialgrade, continuous discharge centrifugal concentrator engineered for highvolume, hard rock and alluvial gold recovery operations. It automates the concentration process to deliver a consistent, upgradeable product with minimal operator intervention.

Flujo de trabajo operativo:
1. Introducción al feed: Ore slurry is introduced into the rotating drum of the centrifugal concentrator under controlled pressure and density.
2. Separación centrífuga: Las altas fuerzas G fluidifican el lecho de material., segregating highspecificgravity gold particles from gangue minerals against the drum wall.
3. Descarga continua: An internal mechanism automatically discharges concentrated heavy minerals into a collection bowl at programmed intervals without stopping the drum rotation.
4. Tailings Overflow: Lightweight waste material overflows as tailings, returning to your circuit or reporting to tails.
5. Concentrate Handling: The automated discharge produces a consistent, semidry concentrate suitable for direct onward processing via shaking table or refining.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal for primary recovery in grinding circuits, scavenging from traditional sluice tails, and processing alluvial deposits. Effective on particle sizes typically from 6mm down to ultrafine (325 malla) oro.
Limitaciones: Not a standalone solution; requires controlled feed size distribution and density. Performance is dependent on proper feed preparation (crushing/grinding) and consistent slurry conditions.

3. CARACTERÍSTICAS PRINCIPALES

Sistema de descarga automatizado | Base técnica: Programmable hydraulic or pneumatic actuator | Beneficio operativo: Enables uninterrupted operation for shifts at a time; eliminates hourly manual cleanup cycles | Impacto del retorno de la inversión: Reduces labor requirements by up to 75% for concentrate handling and increases effective processing time by over 30%.

Enhanced Fluidization & Bowl Design | Base técnica: Optimized riffle angle and fluidizing water channels | Beneficio operativo: Creates a stable fluidized bed for superior separation efficiency, capturing finer gold particles than conventional traps | Impacto del retorno de la inversión: Los datos de campo muestran una 515% increase in overall plant recovery rates, directly increasing revenue.

HeavyDuty Drive Assembly | Base técnica: Directdrive motor with planetary gearbox or hightorque belt system | Beneficio operativo: Delivers consistent high Gforce (up to 200G) with minimal vibration; built for 24/7 operation with high reliability | Impacto del retorno de la inversión: Lowers lifetime maintenance costs by 40% compared to units with complex drive trains; extends mean time between failures (MTBF).

Corrosión & Revestimientos resistentes a la abrasión | Base técnica: Interchangeable liners made from polyurethane or ceramic composite | Beneficio operativo: Withstands highly abrasive slurries, dramatically extending component life in harsh mining environments | Impacto del retorno de la inversión: Reduces spare parts inventory cost and changeout downtime by up to 60% anualmente.

Modular Control System | Base técnica: PLCbased interface with variable frequency drive (VFD) integration | Beneficio operativo: Allows precise control over drum speed, fluidizing water pressure, and discharge cycle timing for different ore types | Impacto del retorno de la inversión: Optimizes performance across varying feed stocks, maximizing recovery efficiency without physical modifications.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (BatchType Centrifuge) | Private Label Continuous Discharge Centrifugal Concentrator Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Effective Operating Time | ~7080% (due to stop/start cleaning) | >95% (proceso automatizado continuo) | +20% capacidad de rendimiento |
| Recuperación de oro fino (<100 malla)| Estimado 6075% tasa de captura| Documentado 8592% capture rate in controlled tests| +1520% recovery efficiency |
| Annual Maintenance Labor Hours| ~120200 hours/year| 4060 horas/año (simplified mechanics)| 65% labor cost |
| Concentrate Grade Consistency| Altamente variable (manual discharge)| Consistent upgrade ratio (automated discharge)| Reduces downstream processing variability |
| Consumo de agua por tonelada| Variable, often higher due to inefficiency| Optimized design reduces usage by an average of 25%| Lower OPEX & environmental footprint |

5. ESPECIFICACIONES TÉCNICAS

Model Capacity Range: Available in models handling from 10 toneladas por hora (TPH) arriba a 50 TPH of solids feed.
Requisitos de energía: Depende del modelo; rango típico de 7.5 kW a 22 kW motor de accionamiento principal (400V/50Hz o 480V/60Hz). Control system operates on standard lowvoltage supply.
Especificaciones de materiales:
Drum Structure: Carbon steel with protective coating.
Usar forros: Replaceable polyurethane or ceramiccomposite tiles.
Fluidizing Water Nozzles: Tungsten carbide inserts.
Discharge Mechanism: Hardened stainless steel components.
Dimensiones físicas (Model CC30): Aprox.. Longitud: 2.2m x ancho: 1.8m x altura: 1.6metro. Peso aprox.: ~1,800 kg dry weight).
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +50°C; dustproof electrical enclosures; suitable for highhumidity environments.

6. ESCENARIOS DE APLICACIÓN

Hard Rock Gold Processing Plant – West Africa

Desafío: A CIP plant’s gravity circuit was losing an estimated $1M+ annually in fine gold reporting directly to leach tanks due to inefficient primary concentrators.
Solución: Installation of two continuous discharge centrifugal concentrators as primary roughing units postball mill.
Resultados: Achieved a gravity recovery increase from ~25% to ~40% of total plant gold within six months—a significant reduction in leach load—with payback on equipment achieved in under five months.

Alluvial / Placer Mining Operation – South America

Desafío: High labor turnover made manual panning/sluicing operations unreliable and costly; inconsistent recoveries led to unpredictable revenue.
Solución: Deployment of a skidmounted wash plant featuring this centrifugal concentrator as the core recovery unit.
Resultados: The operation reduced its required skilled operator count by twothirds while increasing processed yardage per day by over half—and established consistent daily production metrics.

Tailings Reprocessing Project – North America

Desafío: Legacy tailings contained significant locked fine gold but were uneconomical due to high estimated processing costs per ton.
Solución: A modular plant was designed around highthroughput continuous centrifugal concentrators capable of handling variable feed grades.
Resultados: The project achieved positive economics with lowerthanprojected OPEX due largely due low power consumption per ton processed.

CONSIDERACIONES COMERCIALES

Equipment pricing tiers are structured based on throughput capacity:
Nivel I (1020 TPH Models): For pilot plants/tailings projects.
Nivel II (2035 TPH Models): Standard range suitable for most midsize operations.)
Nivel III (3550+ TPH Models): For largescale primary grinding circuits.)

Características opcionales:
Advanced process control telemetry package allowing remote monitoring.
Quickchange liner kits.
Customized skidmounting/full modular plant integration.

Paquetes de servicios:
Standard warranty includes parts/labor.
Extended service agreements covering scheduled maintenance.
Programas de capacitación para operadores en sitio.

Opciones de financiación:
Capital lease/purchase plans available through partners.
Rentaltoown structures can be arranged.

Preguntas frecuentes

Q What slurry density is optimal?
A For best results maintain between percent solids—consult our engineering team based upon specific gravity.

Q Can it replace shaking tables entirely?
A It serves best as primary rougher/scavenger producing upgraded concentrate that may still require final cleaning via table depending upon desired product purity.

Q How long does installation take?
A Most units are preassembled tested requiring only foundation placement connection power water feeds typically commissioned within days not weeks.

Q What is expected wear part lifetime?
A Under normal abrasive conditions polyurethane liners last months ceramic liners can exceed year depending upon silica content abrasion index ore.

P ¿Hay repuestos disponibles??
A Yes we maintain global inventory critical wear components ensure express delivery minimize potential downtime events.

Q Do you provide metallurgical testing support?
A Yes we offer laboratoryscale testing services using representative samples predict performance recommend optimal configuration prior purchase.

Q What aftersales technical support do you offer?
A Support includes detailed manuals video resources direct access technical team via phone email optional sitevisit packages ensure smooth operation.