1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de producción agregada?? Para gerentes de planta y contratistas de ingeniería, La etapa de trituración primaria es a menudo la fuente de cuellos de botella críticos.. Common challenges with traditional primary crushers include:

Tiempo de inactividad excesivo para mantenimiento: Los cambios frecuentes de revestimiento y las reparaciones no planificadas detienen toda su línea de procesamiento, costando miles por hora en producción perdida.
Altos costos de piezas de desgaste: The abrasive nature of feed material leads to rapid deterioration of crusher jaws or mantles, resulting in unsustainable consumables expenditure.
Gradación de salida inconsistente: Fluctuations in feed size or hardness cause product variability, complicating downstream processing and risking specification noncompliance.
Vulnerabilidad a la contaminación: Los restos de metal o material no triturable que ingresan a la cámara pueden causar daños catastróficos., leading to severe mechanical failure.
Limitaciones de configuración rígida: Fixed crushers lack mobility, forcing costly haulage of raw material and limiting operational flexibility across a site.

How do you select a primary crusher that delivers not just high tonnage, but predictable operating costs, superior availability, and adaptability to changing project demands? The solution requires an engineered approach focused on total cost of ownership.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The Premium Stone Crusher Machine is a heavyduty, trackmounted mobile jaw crusher engineered for highvolume primary crushing in quarrying, minería, and demolition applications. Está diseñado para procesar roca dura., hormigón reciclado, and abrasive natural stone directly at the source.

Flujo de trabajo operativo:
1. Alimentar & Prepantalla: Raw material is loaded into the integrated hopper. An independent prescreen removes fines prior to crushing, aumentando la eficiencia y reduciendo el desgaste.
2. Trituración Primaria: Un robusto, hydraulically adjustable jaw crusher reduces feed material to a predefined size. Advanced kinematics ensure high reduction ratios.
3. ​​Derivación & Descargar: Crushed material is conveyed to the main stockpile. Uncrus​​hable objects are automatically bypassed via a hydraulic release system to prevent damage.
4. Movilidad & Configuración: The unit moves between sites or feeding points via its trackmounted chassis, achieving full operational status in under 30 minutos.

Ámbito de aplicación & Limitaciones:
Ideal para: Primary reduction of granite, basalto, caliza; processing of demolition concrete; largescale quarry runofmine material.
Limitaciones: Not designed for ultrafine grinding or as a standalone tertiary crusher. Maximum feed size and compressive strength ratings must be adhered to as specified below.

3. CARACTERÍSTICAS PRINCIPALES

Trituradora de accionamiento directo | Base técnica: Hightorque motor directly coupled to crusher drive shaft via fluid coupling | Beneficio operativo: Elimina el deslizamiento y el mantenimiento de las correas trapezoidales.; provides constant cavity level for consistent product shape | Impacto del retorno de la inversión: Reduce las pérdidas de transmisión de energía hasta en 8% and eliminates belt replacement costs.

Hydraulic Gap Adjustment (HGA) | Base técnica: Wedgebased jaw setting adjustment controlled via central hydraulic system | Beneficio operativo: Allows operators to change product gradation in minutes without manual shim changes | Impacto del retorno de la inversión: Minimizes noncrushing time for adjustments by over 90%, maximizar la utilización.

HeavyDuty Feeder & Prepantalla | Base técnica: Independent doubledeck vibrating prescreen with bypass chute | Beneficio operativo: Removes fines and sand prior to crushing chamber, reducing wear on jaw dies by up to 30% | Impacto del retorno de la inversión: Extends wear part life significantly, directly lowering costpertonne.

Automatic Central Lubrication | Base técnica: Programmable greasing system for all major crusher bearings | Beneficio operativo: Garantiza una lubricación óptima de los rodamientos en todas las condiciones de funcionamiento sin intervención manual. | Impacto del retorno de la inversión: Previene fallos prematuros de los rodamientos; field data shows a correlated 40% reduction in related unscheduled downtime.

Reinforced MonoBlock Main Frame | Base técnica: Singlepiece welded steel frame with reinforced stress zones from Finite Element Analysis (FEA) modelado | Beneficio operativo: Provides exceptional durability against shock loads and fatigue over longterm operation | Impacto del retorno de la inversión: Ensures structural integrity over the machine’s lifespan, protegiendo su inversión de capital.

Sistema inteligente de control de procesos (IPCS) | Base técnica: PLCbased system monitoring load, presión, temperatura, and feed rate | Beneficio operativo: Automatically regulates feeder speed for optimal cavity fill and protects against overloads; provides diagnostic data for preventative maintenance planning| Impacto del retorno de la inversión: Optimizes throughput by an average of 12% while providing actionable data to plan maintenance shutdowns.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (trituradora de mandibula movil) | Premium Stone Crusher Machine Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad (tiempo de actividad) | ~8588% (Programado & Tiempo de inactividad no programado) |>92% (Based on Telematics Data) |>5% Mejora |
| Cost per Tonne (Piezas de desgaste)| Variable; High with abrasive feed| Guaranteed Maximum Cost per Tonne Program Available| Arriba a 25% Reduction Possible|
| Fuel Consumption per 100t Crushed| Dependent on load cycles & settings| IPCSdriven Eco Mode optimizes engine RPM vs. demand| Documentado 1520% Reducción|
| Configuración / Tiempo de reubicación| 4590 minutes with crane/leveling| Integrated hydraulic systems & seguir la movilidad|50% Más rápido|
| Emisión de ruido a 10 m de distancia| ~110115 dB(A)| Acoustic encapsulation & direct drive design|<105 dB(A); Improved Compliance|

5. ESPECIFICACIONES TÉCNICAS

Tipo de trituradora: Trituradora de mandíbula móvil de palanca única
Apertura de alimentación: 1,100mm x 700 mm
Rango de capacidad: Arriba a 350 toneladas por hora (depende del material de alimentación y del ajuste del lado cerrado)
Engine Power Tier: Etapa V/Nivel 4 Final compliant diesel engine rated at 248 kilovatios
Sistema de accionamiento: Direct hydrostatic drive with electronic control
Transportador principal: Belt width 1,000mm; discharge height 3.6m (ajustable hidráulicamente)
Opciones de materiales de matriz de mandíbula: Acero al manganeso estándar (18%), Acero al manganeso de primera calidad (22%), Quenched Alloy Steel for specific abrasion resistance
Peso operativo: Aproximadamente 45 montones
Dimensiones de transporte (LxAnxAl): ~14m x ~2.8m x ~3.6m
Rango de temperatura de funcionamiento: 25°C to +45°C with standard configuration

6. ESCENARIOS DE APLICACIÓN

Granite Quarry Expansion Project Challenge:

Se necesitaba una gran cantera de granito para aumentar la producción primaria en 25% without expanding their fixed plant footprint or increasing haul truck fleet cycles due to distance from the new face.

Solución:

Two Premium Stone Crusher Machines were deployed in a relay configuration at the new extraction zone.

Resultados:

The mobile units processed runofquarry stone closer to the face.The reduced haul distance lowered fuel costs by18%. Combined throughput increased by28%, meeting expansion targets without modifying the fixed secondary plant.

Demolición de infraestructura importante & Recycling Challenge:

A contractor for a highway bridge demolition project faced strict site space constraints,a mandate for70% onsite recycling of concrete,and an aggressive timeline.Previous methods involved multiple machinesandoffsite hauling.

Solución:

A single Premium Stone Crusher Machine with an optional magnetic separator was positioned onsite.It processed demolished concrete directly,fed by an excavator.

Resultados:

The machine produced spec base material continuously.Achieved85% onsite direct reuse of crushed material.Eliminated over200 truckloads of offsite haulage,saving significant costandaccelerating project completionby three weeks.

7.CONSIDERACIONES COMERCIALES

Our commercial model is structured around providing clarityandlongterm predictabilityfor your operations:

Niveles de precios
Base Equipment Configuration:The turnkeymobile jawcrusheroperatorreadyas specified above includes standard features like IPCS,HGA,and automatic lubrication.Premium Configuration Package(Recomendado):Includes extended warranty,the hydraulic side conveyor(for reject separation),and upgraded dust suppression system.ApplicationSpecific Package:Customizedwith options like harder jaw die alloys,a prescreen mesh kitfor specific sizing,and enhanced guarding packagesfor extreme climates.

Servicio&Support Packages
Platinum Care Plan:A comprehensive fixedcost annual coveragethat includes all scheduled maintenance,inspecciones,wear part replacements(excluding liners),and priority field service response.Gold Support Plan:Covers all scheduled maintenanceandprovides discounted rateson laborandparts.Basic Warranty:The standard24month/3，000hour warrantyon major componentsand12month coverageon other parts。

Opciones de financiación
We offer several commercial pathways includingstraight capital purchase，contratos de arrendamiento operativo(Opex model)，orflexible rentaltoown programs tailoredto project duration.Financing can often bundlethe initial service package。

8.Preguntas frecuentes

q:Whatis themaximum recommended compressive strengthof feedmaterialforthePremiumStoneCrusherMachine?
A:Thecrusheris engineeredto processmaterialwitha maximumcompressive strengthof400 MPa.This coversmostigneous rock(e.g.,granite,basalto)andreinforcedconcrete。For materials exceedingthis，consult ourengineeringteamfora specific assessment。

q：Howdoestheguaranteedcostpertonneprogramforwearparts work?
A：Thisoptional programprovidesa fixedmaximumcostforjawdiescheekplatesbasedonyour specificfeedmaterialanalysisoveran agreedperiodor tonnagevolume。It converts variableconsumablecostsintoa predictableoperatingexpense，simplifyingbudgeting。

q：Can thisunit integratewithourexistingmobile screeningplant？
A：Sí。Thedischarge conveyorheightis hydraulicallyadjustable，anda radio remotecontrolis availableasan optionto allowprecise coordinationbetweenthefeedingexcavator，thecrushera driverlessconveyorto yourscreen。Standarddischarge heightsarecompatiblewithmostmobile screeningunits。

q：Whattrainingis providedforouroperatorsandmaintenanceteam？
A：Every deliveryincludesa comprehensive twodayonsitetrainingprogram conductedbyafield serviceengineer。It coverssafeoperation，controles diarios，basic troubleshootingusingtheIPCSinterface，andproperproceduresforjaw gap adjustment。Additional trainingmodulesareavailable。

q：Whatisthetypicalleadtimefromorderto commissioning？
A：Forstandardconfigurations，leadtimesaveragebetween1216weeksdependingon currentproductioncycles。We provideadetailedprojectplanuponorderconfirmationto alignwithyourproject schedule。Expressoptionsmaybe available。

q：Arethereany environmentalpermittingadvantages tothedesign？
A：Themachinefeaturesa standardenclosedengine compartmentwithparticulatefilteranda diesel oxidation catalyst(DOC)。Thedirectdrivesystemreducesnoise emissionssignificantly comparedtobeltdrivencrushers whichcan simplifylocalpermittingrequirementsforsound levelsin manyregions。

q：Howisthe machine'sperformance monitoredpostsale？
A：TheIntelligentProcessControlSystem(IPCS)can beoptionally equippedwithtelematics thatprovideauthorizedpersonnelsecureaccessto keyperformance dataincludingtonnagefuel consumptionoperatinghoursandalarmhistories Thisenablespredictivemaintenanceplanning