1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Está usted administrando una operación agregada de alto volumen y enfrentando cuellos de botella persistentes que erosionan la rentabilidad?? Para gerentes de planta y contratistas de ingeniería, a 250300 tph crushing plant is the backbone of production, yet common operational challenges persist. These include inconsistent feed causing crusher chokeups and unplanned downtime; excessive wear part costs from suboptimal crushing chambers; Alto consumo de energía por tonelada procesada.; difficulty meeting strict aggregate gradation specifications; and logistical complexities in plant setup and relocation. The cumulative effect is measurable: every hour of unscheduled downtime can mean over 250 tons of lost production, directly impacting project timelines and contract fulfillment. ¿Cómo se logra ser confiable?, hightonnage output while controlling operational costs and maintaining product quality? La solución reside en un diseño específico Premium 250300tph Stone Crushing Plant designed from the ground up for maximum uptime and efficiency.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Esta solución es completa., estacionario o semimóvil 250300tph Stone Crushing Plant, engineered as a turnkey system for largescale quarrying, minería, y grandes proyectos de infraestructura. La planta está configurada para primaria., secundario, and tertiary crushing stages to produce precisely graded aggregates (05milímetros, 510milímetros, 1020milímetros, 2031.5milímetros, etc.). Its operational workflow is streamlined: 1) Primary jaw crusher reduces large feed (≤750 mm) to ≤200mm; 2) Material is screened and conveyed to secondary cone crushers for further reduction; 3) Final shaping and cubicity are achieved in tertiary crushers (cono o impacto); 4) Multipledeck screens precisely separate final products; 5) Integrated dust suppression maintains environmental compliance. This plant is suited for processing hard rock (granito, basalto) and abrasive materials but requires professional engineering for highly sticky or claybound feeds.

3. CARACTERÍSTICAS PRINCIPALES

Diseño inteligente de cámara de trituración | Base técnica: Geometría optimizada CAD & cinemática | Beneficio operativo: Maximiza la trituración entre partículas, reduces slabby product, ensures consistent cavity wear | Impacto del retorno de la inversión: Arriba a 15% longer wear part life, reduced changeout frequency & labor costs
HeavyDuty Vibrating Feeder with PreScreening | Base técnica: Grizzly section removes fines before primary crusher | Beneficio operativo: Eliminates primary crusher chokeups, aumenta la capacidad efectiva | Impacto del retorno de la inversión: Prevents costly downtime events & improves overall system throughput by 812%
Sistema de automatización PLC centralizado | Base técnica: Controlador lógico programable con pantalla táctil HMI | Beneficio operativo: Permite el monitoreo de secuencia de inicio/parada de punto único, realtime alarm diagnostics, & remote performance tracking | Impacto del retorno de la inversión: Reduces manpower requirements for operation & enables proactive maintenance scheduling
HighEfficiency Cone Crushers with Hydroset Control | Base técnica: Ajuste hidráulico & overload protection system | Beneficio operativo: Allows onthefly CSS adjustment for product gradation changes & automatic tramp iron release | Impacto del retorno de la inversión: Minimizes noncrushable material damage events & maintains precise product specs without stopping
Modular Skid/Frame Construction | Base técnica: Preassembled modules with integrated walkways & plataformas de mantenimiento | Beneficio operativo: Significantly reduces site installation time & improves worker safety during maintenance | Impacto del retorno de la inversión: Cuts civil works and erection costs by an estimated 30%, acelerando el tiempo de producción
Sistema avanzado de supresión de polvo | Base técnica: Strategically placed nozzles with solenoid valve control at transfer points | Beneficio operativo: Effectively controls airborne particulate without oversaturating material | Impacto del retorno de la inversión: Ensures continuous compliance with environmental regulations, evitando multas y paros laborales

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (250300tph Planta) | Premium OEM Solution (This Plant) | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad general | ~8588% (planificado + tiempo de inactividad no planificado) | 9294% (datos de campo verificados) | +5% a +7% horas más productivas |
| Consumo de energía por tonelada| ~1.8 2.1 kWh/t for hard rock| 1.6 1.75 kWh/t (sistema optimizado)| ~1015% lower operating cost |
| Costo de desgaste por tonelada (Primario)| $0.08 $0.12 / t| $0.065 $0.095 / t| Arriba a 20% reducción posible |
| Average Setup Time| 46 weeks for full commissioning| 2.5 4 semanas (diseño modular)| ~30 % de implementación más rápida |
| Final Product Cubicity Index| Varía ampliamente; a menudo 85% Cubicidad (tertiary stage)| Superior product value for asphalt/concrete |

5. ESPECIFICACIONES TÉCNICAS

Capacidad diseñada: Salida en estado estacionario de 250 – 300 metric tons per hour of finished aggregate.
Tamaño de alimentación: Tamaño máximo del bulto ≤750 mm.
trituradora primaria: Trituradora de mandíbulas de servicio pesado (p.ej., PE900x1200), power rating 132160 kilovatios.
Trituradoras secundarias/terciarias: Multicylinder hydraulic cone crushers (p.ej., HPC315), potencia total instalada hasta 400 kilovatios.
Cribado: Cribas vibratorias multiplataforma (p.ej., 3YK3072), total area ≥21m².
Transportadores: Belt width B1000B1200 mm, with impact beds at loading points.
Electrical System: Total connected power ~800 – 1000 kVA; voltage customizable to regional standards (380V/50Hz, 460V/60Hz).
Especificaciones clave de materiales: Marcos de acero de alta resistencia; Revestimientos antidesgaste de acero al manganeso (14%18%); Imported heavyduty bearings & sellos.
Rango de operación ambiental: Designed for ambient temperatures from 20°C to +45°C with appropriate options.

6. ESCENARIOS DE APLICACIÓN

Highway Construction Consortium Project

Desafío: Required consistent supply of >280tph of highspecification aggregates (multiple grades) for a toll road project under tight schedule penalties.
Solución: Implementation of a turnkey Premium OEM Stone Crushing Plant with tertiary shaping stage.
Resultados: Achieved average output of 290tph at >90% availability over 18 meses; met all gradation and flakiness index specifications without recrushing; project completed ahead of schedule.

Ampliación de gran cantera de granito

Desafío: Existing aging plant could not reliably exceed 220tph,causing backlog,and had prohibitive maintenance costs.
Solución: Installation of this new Premium OEM Stone Crushing Plant as a parallel production line,focusing on energy efficiency.
Resultados: New line operates at 295tph with 18% lower energy cost per ton compared to old line;modular design allowed installation during ongoing quarry operations.

7.CONSIDERACIONES COMERCIALES

Pricing for a complete Premium OEM Stone Crushing Plant is tiered based on configuration:
• Configuración básica(primary+secondary+screening):Competitive capital investment focused on core reduction.
• Premium Configuration(+tertiary shaping+advanced automation):Higher initial investment delivering superior product shape&operational control&lower lifetime cost.
• Optional Features:Cubiertas de encapsulación de polvo,mobile trackmounted primary unit,diesel generator backup package,specific wear liner alloys.
• Service Packages:Tiered offerings from basic commissioning&training to comprehensive annual maintenance contracts(AMC)con disponibilidad de piezas garantizada&auditorías de desempeño.
• Financing Options:The OEM factory can facilitate equipment financing or leasing structures through partner institutions,tailored to project cash flow requirements.

8.Preguntas frecuentes

q:What if my feed material hardness changes after purchase?
A:The hydroset adjustment on cone crushers allows you to modify the closedside setting(CSS)and potentially the crushing chamber profile via liners to accommodate varying hardness while protecting the machine.

q:¿Qué nivel de capacitación para operadores se proporciona??
A.Comprehensive training is included covering normal operation,solución de problemas,and safety procedures.We provide both onsite training during commissioningand classroom sessions at our facility.

Q.How does this plant handle electrical supply fluctuations common in remote sites?
A.The PLC system includes under/overvoltage protection.Critical components use premium drives with builtin protection.For extreme conditions,a dedicated generator backup package is recommended as an option.

Q.What are the typical lead times from order to commissioning?
A.For standard configurations lead time ranges from 16to24weeks exworks.Detailed project planning including foundation drawingsis provided immediately postorder to parallelize site preparation

Q.Are spare parts guaranteed to be available longterm?
A.As an OEM factory we maintaina perpetual inventoryof critical wear&mechanical partsfor all machinery we produce typically guaranteeinga minimumof10years parts support

Q.Can the plant be relocated if needed?
A.The modular skidded designis specifically engineeredfor relocation.Conveyor sectionscrusher modulesand screen towerscan be disassembledinto transportable units significantly reducing redeployment costs versus fixed foundations