1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de producción agregada?? Para gerentes de planta y contratistas de ingeniería, Los desafíos principales en la trituración primaria a menudo provienen de la propia trituradora.. Estos incluyen fallas prematuras de las piezas de desgaste que generan costos de mantenimiento excesivos., inconsistent feed size reduction causing bottlenecks in downstream processes, y alto consumo de energía por tonelada de material procesado. Unplanned stoppages for liner changes or component repair directly impact your throughput and profitability. How can you achieve a lower costperton metric while improving system reliability? The solution requires a machine engineered not just to crush, but to optimize the entire primary crushing stage for total operational efficiency.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Este producto es resistente., OEM primary jaw crusher machine designed for the initial reduction of hard rock, granito, basalto, y hormigón reciclado. Its operational workflow is built for simplicity and robustness: (1) El material se introduce en el alimentador vibratorio grizzly., que evita los finos para aumentar la capacidad de trituración efectiva. (2) Oversize material enters the deep crushing chamber of the jaw crusher, where a highinertia flywheel and aggressive nip angle facilitate efficient breakage. (3) The crushed product is discharged onto the main conveyor at a consistent size, determined by the closedside setting (CSS). This jaw crusher is suited for stationary plant installations and largescale mobile tracked applications. Its primary limitation is in processing claybound or highly abrasive materials without prior scalping, where alternative crusher types may be more applicable.

3. CARACTERÍSTICAS PRINCIPALES

Cámara de trituración profunda & Ángulo de pellizco agresivo | Base técnica: Kinematic geometry of the swing jaw | Beneficio operativo: Promotes firstpass fragmentation, reduces recirculating load and slabby output | Impacto del retorno de la inversión: Aumenta el rendimiento efectivo al 812%, Reducir el costo por tonelada..

Marco fabricado de alta resistencia con diseño aliviado de tensión | Base técnica: Análisis de elementos finitos (FEA) during design ensures uniform stress distribution | Beneficio operativo: Elimina el agrietamiento por fatiga del marco bajo cargas cíclicas, extends structural life beyond 20 años | Impacto del retorno de la inversión: Eliminates risk of catastrophic frame failure and associated replacement costs.

Ajuste de palanca hidráulica & Sistema de compensación | Base técnica: Replaceable hydraulic cylinder for toggle plate tension and overload release | Beneficio operativo: Allows rapid CSS adjustment for product sizing and automatic tramp iron release without stopping the crusher | Impacto del retorno de la inversión: Reduces downtime for product changes by 70% y previene daños causados ​​por materiales indestructibles.

Premium Manganese Jaw Dies with Interchangeable Profiles | Base técnica: ISO 9001certified alloy steel with optimized tooth profile design | Beneficio operativo: Extiende la vida útil hasta 30% over standard profiles, allows rotation of dies for even wear utilization | Impacto del retorno de la inversión: Lowers consumable cost per operating hour and extends service intervals.

Spherical Roller Bearings with Labyrinth Seals & Grease Purge | Base técnica: Oversized bearing housing with multipassage grease purging system | Beneficio operativo: Excludes contaminants and ensures consistent bearing lubrication under highload conditions | Impacto del retorno de la inversión: Virtually eliminates premature bearing failure, a leading cause of unscheduled downtime.

Base de motor integrada & VBelt Drive Guarding | Base técnica: Placa base unificada para trituradora, motor, y poleas con protección compatible con OSHA | Beneficio operativo: Simplifica la alineación de la instalación, reduce la huella, and ensures operator safety during operation | Impacto del retorno de la inversión: Reduce el tiempo de instalación en 25% and mitigates safetyrelated stoppages.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Punto de referencia estándar de la industria | OEM Jaw Crusher Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Desgaste parte de la vida (Roca abrasiva) | 120,000 150,000 toneladas por juego | 180,000 200,000 toneladas por juego| +25% a +33% |
| Consumo de energía (kWh/tonelada) @CSS 6"| 0.8 1.0 kWh/tonelada| 0.68 0.75 kWh/tonelada| 15% a 25% |
| Disponibilidad (tiempo de actividad %) Encima 12 Meses| ~9294%| 9697%| +3 a +5 puntos porcentuales |
| Tiempo de recuperación del hierro atrapado (Minutos)| limpieza manual; arriba a 120 mín.| Limpieza hidráulica; <10 mín.| 92% downtime reduction|
| Nivel de ruido en la estación del operador (dB(A))| ~105110 dB(A)| <98 dB(A)| Compliant with stricter site regulations |

5. ESPECIFICACIONES TÉCNICAS

Modelo: JC5460
Apertura de alimentación: 54" incógnita 60" (1370mm x 1525mm)
Tamaño máximo de alimentación: 48" (1220milímetros)
Rango de configuración del lado cerrado: 6" 14" (150mm 355mm)
Rango de capacidad: Arriba a 950 STPH (860 MTPH), dependiente del material de alimentación y CSS.
Requisito de potencia de accionamiento: 250 caballos de fuerza /186 motor electrico kilovatios.
Peso Total: Approximately ~125,000 lbs (~56.700 kilogramos).
Construcción del marco principal: Fabricated steel plate with internal reinforcing ribs; aliviar el estrés.
Eje & Aspectos: Eje excéntrico de aleación de acero forjado.; mounted on spherical roller bearings.
Rango de temperatura de funcionamiento: 20°C a +40°C (4°F a +104°F) con lubricantes estándar.
Control de polvo: Provision for water spray nozzles or dry dust collection system connection points.

6. ESCENARIOS DE APLICACIÓN

Estación de trituración primaria de cantera de granito

Challenge A granite quarry faced excessive downtime every three weeks for manual jaw die rotation and replacement (~16 hours downtime), coupled with high energy costs from an older crusher.
Solution Installation of the JC5460 jaw crusher with hydraulic toggle system and premium manganese jaws.
Results Wear part service intervals extended to six weeks. Hydraulic adjustment reduced die change/rotation time to under four hours per event. Plant data showed an annual energy saving of $18,500 at current rates.

LargeScale Infrastructure Project – Mobile Crushing

Challenge A contractor on a major highway project needed high mobility between sites but could not sacrifice primary crushing capacity or reliability when processing reinforced concrete debris.
Solution Deployment of a trackmounted plant featuring this OEM jaw crusher as its core component.
Results The unit maintained an average throughput of over 750 STPH of mixed demolition concrete while handling occasional rebar tramp iron without incident via the hydraulic release system. Project schedule was met without a single crushingrelated delay.

7. CONSIDERACIONES COMERCIALES

El precio está estructurado según la configuración.:
Nivel de equipo básico: Includes core jaw crusher with standard manganese jaws,
motor sheaves/belts,
and basic tool kit.
Nivel de integración de planta: Includes base equipment plus integrated motor base,
feed hopper module,
and prewired lubrication system.
Las características opcionales incluyen sistemas automatizados de lubricación con grasa.,
sensores de control de desgaste,
and special alloy jaw dies for specific abrasive materials.
Paquetes de servicios disponibles:
(1) Acuerdo de mantenimiento planificado, covering scheduled inspections,
lubricant analysis,
y envío prioritario de piezas;
(2) Contrato de servicio completo, including all labor,
regiones,
and periodic wear part replacement based on tonnage thresholds.
Financing options include equipment leasing through partnered vendors
and projectbased rentaltoown plans
to align capital expenditure with cash flow from specific contracts.

8.Preguntas frecuentes

Q1 Is this jaw crusher compatible with my existing secondary cone crusher plant?
A1 Yes it is engineered for integration Standard discharge heights conveyor takeaway points are designed to match typical downstream equipment layouts Dimensional drawings are provided for precise planning

P2 ¿Cuál es el impacto esperado en el rendimiento general de mi planta??
A2 Field data from similar installations typically shows a net increase in total plant output due to improved firstpass reduction consistency reduced recirculation load on screens conveyors

Q3 How does your pricing compare to other OEMs or aftermarket alternatives?
A3 Our pricing reflects highergrade materials engineering precision resulting in lower total lifecycle cost While initial investment may be comparable we demonstrate clear savings through extended wear life energy efficiency reduced unplanned downtime

Q4 What training do you provide for our maintenance crew?
A4 We provide comprehensive onsite commissioning training covering safe operation routine maintenance procedures troubleshooting guidelines Documentation includes detailed parts manuals lubrication schedules

Q5 Can you supply wear parts quickly when needed?
A5 We maintain regional inventory hubs critical wear parts like jaw dies toggle plates ensuring availability within hours not days Our service network can expedite shipment globally

Q6 What are standard payment terms delivery lead times?
A6 Standard terms require deposit upon order confirmation balance before shipment Lead times vary based model current production schedule typically range weeks Detailed schedules provided upon quotation

P7 ¿Ofrecen garantías de rendimiento??
A7 Yes we guarantee rated capacity power consumption specifications based agreed feed material characteristics These guarantees are formalized contract prior purchase