1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando los márgenes de su proyecto?? For plant managers and procurement heads sourcing crushing equipment, the wrong OEM stone crusher machine can lead to persistent, desafíos costosos.

Altos costos de mantenimiento & Paros no planificados: Fallas frecuentes en los rodamientos, cambios de revestimiento, and component wear lead to excessive parts inventory and labor costs. How much revenue is lost during each unplanned shutdown?
Salida inconsistente & Mala forma de las partículas: Suboptimal crushing chambers and unreliable settings produce irregular aggregate sizes, leading to product rejection or additional processing stages. Can your current equipment consistently meet strict gradation specifications?
Consumo excesivo de energía: Inefficient drive systems and outdated mechanical designs result in high power draw per ton of processed material. What is the true cost of energy inefficiency over your crusher’s lifespan?
Configuración rígida & Poor Adaptability: Fixed designs struggle with varying feed materials or changing production requirements, forcing compromises in overall plant flow. Is your equipment limiting your operational flexibility?

La cuestión central sigue siendo: how do you select an OEM stone crusher machine that delivers not just initial performance, but sustained reliability and a demonstrable return on investment?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Our core offering is a range of heavyduty primary and secondary jaw crushers and cone crushers, engineered as original equipment manufacturer (OEM) solutions for stationary and portable crushing plants.

Flujo de trabajo operativo:
1. Consumo de alimento: Raw quarryrun stone is directed into the robust vibrating grizzly feeder, which bypasses fines and evenly distributes material to the crusher inlet.
2. Reducción Primaria: In the fabricated steel crushing chamber, highmanganese steel jaws or mantles exert immense compressive force to break large feed down to a manageable size.
3. Descarga controlada: The crushed material exits through an adjustable discharge setting, determinar el tamaño superior final del producto.
4. Procesamiento posterior: Sized aggregate is conveyed for secondary/tertiary crushing or directly to screening and stockpiling circuits.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para canteras de roca dura (granito, basalto), operaciones mineras, y producción de agregados de construcción a gran escala. Suitable for both stationary plant installation and trackmounted mobile configurations.
Limitaciones: Not designed for highly abrasive recycling applications (p.ej., pure reinforced concrete) sin opciones de revestimiento específicas. Maximum feed size is constrained by modelspecific inlet dimensions.

3. CARACTERÍSTICAS PRINCIPALES

Geometría de cámara patentada | Base técnica: Análisis de elementos finitos (FEA) cinemática optimizada | Beneficio operativo: Produces a consistent, wellshaped cubicle product with fewer elongated flaky particles | Impacto del retorno de la inversión: Reduces downstream screening load and increases saleable product yield by up to 8%.

HeavyDuty Integrated Bearing Housing | Base técnica: Una sola pieza, ribreinforced cast steel housing | Beneficio operativo: Elimina problemas de desalineación, extends bearing service life by an average of 35% under high shock loads | Impacto del retorno de la inversión: Lowers replacement part frequency and reduces associated labor downtime.

Sistema hidroneumático de liberación de vagabundos | Base técnica: Limpieza hidráulica automatizada con respaldo del acumulador de nitrógeno. | Beneficio operativo: Protects critical components from uncrushable material damage in under 2 artículos de segunda clase | Impacto del retorno de la inversión: Previene fallas catastróficas, avoiding repair costs exceeding tens of thousands.

Transmisión de accionamiento directo | Base técnica: Vbelt elimination via couplingconnected motor | Beneficio operativo: Increases power transmission efficiency to 99%, reducing energy loss | Impacto del retorno de la inversión: Cuts operational power costs by approximately 57% en comparación con los sistemas tradicionales accionados por correa.

Punto de engrase centralizado & Monitoring Ports | Base técnica: Manifolded lubrication lines with diagnostic access points | Beneficio operativo: Permite seguridad, rapid servicing without disassembly; allows for condition monitoring | Impacto del retorno de la inversión: Slashes planned maintenance window time by 30% and enables predictive maintenance planning.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria | Nuestra solución OEM de trituradora de piedra | Ventaja (% Mejora) |
| : | : | : | : |
| Vida útil del revestimiento (Roca abrasiva) | ~450.000 toneladas por juego | ~620,000 tons per set | +38% |
| Consumo de energía (kWh/tonelada) | Varía según el modelo.; línea de base = 100% | Average reduction documented across sites vs comparable models = 93% benchmarked usage |7% |
| Tiempo medio entre fallos (MTBF) Mechanical Components| ~1200 horas| Los datos de campo muestran >1,800 horas| +50% |
| Disponibilidad (tiempo de actividad %) Excluding planned maintenance| ~9294%| Consistently reported at >96% across fleet data| +24 puntos porcentuales |

5. ESPECIFICACIONES TÉCNICAS

Gama de modelos & Capacidad: Trituradoras de mandíbulas serie JC (150 1200 MTPH); Trituradoras de cono serie CC (200 900 MTPH). Capacities are based on standard granite with bulk density 1.6 t/m³.
Requisitos de energía: De 90 kilovatios (120 caballos de fuerza) a 400 kilovatios (530 caballos de fuerza), compatible with standard industrial voltages (400V/50Hz o 480V/60Hz).
Especificaciones de materiales: Marco principal: Fabricated from ST523 hightensile steel; Revestimientos: Acero al manganeso de primera calidad (18% Minnesota); Ejes: Forged from 42CrMo4 alloy steel.
Dimensiones físicas (Example Model JC4862): Apertura de alimentación: 1200mm x 1800mm; Peso de transporte: ~62.000 kilogramos; Longitud total (on skid): ~8.5m.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C. Dust sealing effective in conditions up to IP66 equivalent.

6. ESCENARIOS DE APLICACIÓN

Proyecto de Ampliación de Cantera de Granito

Desafío: A Southeast Asian quarry needed to increase output by 40% but faced space constraints for a larger primary station.
Solución: Implementation of a single highcapacity JC Series jaw crusher with an optimized stroke profile to replace two older units.
Resultados: Logró un 45% throughput increase within the same footprint while improving product shape index from 85%. El consumo de energía por tonelada se redujo aproximadamente 9%.

Aggregate Producer Facing High Abrasion Costs

Desafío: A producer processing highly abrasive trap rock was replacing cone crusher manganese liners every six weeks at significant cost and downtime.
Solución: Installation of a CC Series cone crusher with our proprietary multilayer chamber design and optional XT alloy liner package.
Resultados: Liner service life extended to an average of fourteen weeks—a 133% improvement—reducing annual liner cost by over $65，000 USD while reclaiming over 200 hours of annual production time previously lost for changes.

7.CONSIDERACIONES COMERCIALES

Equipment pricing follows a tiered structure based on capacity，configuración，and optional features:

Tier I （Standard Duty）: Base models suited for consistent，moderately abrasive feed materials. Includes core lubrication system，basic monitoring.
Tier II （Heavy Duty）: Recommended configuration for most hardrock applications. Incluye rodamientos mejorados.，automated tramp release，engrase centralizado，and wear monitoring sensors.
Tier III （Modular / Portable Skid）: Fully modularized units preassembled on heavyduty skids or integrated into portable trackmounted chassis. Minimiza el tiempo y el costo de instalación..

Características opcionales:
Advanced Condition Monitoring Package （vibration，temperatura，pressure）
Dust Suppression System Integration Kit
Automated Setting Adjustment （ASRi™ equivalent）
Extended Wear Part Kits （for specific abrasion profiles）

Paquetes de servicios:
Inspección anual & Planes de optimización
OnSite Technician Training Programs
Guaranteed Parts Availability Agreements （e.g., 98％ critical parts shipped within 48 hours）

Opciones de financiación:
Flexible leasetoown structures tailored to cash flow cycles
Equipment financing through partnered institutions
Productionbased rental agreements available

8.Preguntas frecuentes

q：Are your OEM stone crusher machines compatible with existing plant conveyors和control systems？
A：Sí。Our engineering team provides full interface documentation。Crushers can be supplied with industrystandard PLC controls that integrate seamlessly into most SCADA systems。

q：¿Cuál es el impacto esperado en el rendimiento general de mi planta?
A：Field data indicates that improved reliability typically increases overall plant availability by 2–4％。The consistent output gradation also reduces recirculation load on screens和secondary crushers often yielding net capacity gains。

q：How does your pricing compare against other international OEMs？
A：We position within the premium segment based on total lifecycle cost。While initial capital outlay may be comparable or slightly higher our demonstrable reductions in energy consumption parts usage和downtime deliver a lower costperton over a typical 7–10 year ownership period。

q：What are your commercial terms regarding warranty？
A：We offer a comprehensive 24month warranty on all major components against manufacturing defects subject to proper installation和adherence to prescribed maintenance schedules。Opciones de garantía extendida disponibles。

q：¿Ofrecen garantías de rendimiento?
A：Sí。We offer guaranteed minimum capacity和product shape indices based on certified feed material testing conducted prior to purchase agreement。These are contractually binding。

q：What support is available during commissioning？
A：Commissioning includes mandatory supervision by our field service engineers including operational training for your crew。Remote support via augmented reality tools is also provided。

q：Can you assist with foundation drawings和plant layout optimization？
A：Absolutamente。As part of the technical proposal we provide detailed foundation plans load data和3D CAD models for integration into your plant design ensuring correct structural engineering