1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are you managing gold ore processing operations burdened by inconsistent feed material, aumento de los costos de energía, and unplanned maintenance halting your production line? La etapa de trituración primaria marca la pauta para todo su circuito de recuperación.. Ineficiente o poco confiable OEM gold ore crushing equipment directly impacts throughput, increases wear part consumption, and creates bottlenecks that affect downstream milling and leaching efficiency.

Considere estos desafíos operativos:
High Downtime Costs: Unplanned failures in critical crusher components can cost thousands per hour in lost production and labor.
Liberación subóptima: Inconsistent particle size distribution from the primary stage reduces overall gold recovery rates in subsequent processes.
Consumo excesivo de energía: Older or poorly matched crushing equipment operates inefficiently, making power costs a significant and growing operational expense.
Alta complejidad de mantenimiento: Equipment that requires frequent, specialized service or hardtosource parts increases your total cost of ownership and operational risk.

Is your current crushing solution delivering the reliability, eficiencia, and costpertonne needed to maximize the value of your ore body?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Our solution is engineered OEM gold ore crushing equipment, specifically primary jaw crushers and gyratory crushers designed for highcapacity, abrasive gold ore applications. This equipment forms the robust foundation of your mineral processing plant, accepting runofmine (memoria de sólo lectura) feed and delivering a consistent, coarse product for secondary crushing or direct feed to a SAG mill.

Flujo de trabajo operativo:
1. ROM ore is fed into the crusher’s large receiving hopper via haul truck or loader.
2. The fixed jaw and moving jaw (or mantle in gyratory models) create a compressive force, breaking the ore against itself.
3. El material triturado sale por la abertura de descarga. (gap), con tamaño controlado por la configuración del lado cerrado (CSS).
4. The product is conveyed to the next stage of your process circuit.

Ámbito de aplicación: Ideal for hightonnage hard rock gold mining operations (depósitos de veta). Suitable for feed sizes up to 1200mm, producing product sizes typically between 150mm to 250mm.

Limitaciones: No diseñado para mojado., sticky ores without proper feed system modifications. Ultrafine crushing (<20milímetros) requires secondary or tertiary crushing stages.

3. CARACTERÍSTICAS PRINCIPALES

Marco resistente & Cinemática | Base técnica: Análisis de elementos finitos (FEA) distribución de tensión optimizada | Beneficio operativo: Withstands extreme shock loads from uncrushable material and provides longterm structural integrity | Impacto del retorno de la inversión: Eliminates frame fatigue failures, extendiendo la vida operativa más allá 20+ años con mantenimiento adecuado.

Tecnología de revestimiento avanzada | Base técnica: Composición de aleación de acero al manganeso. & ingeniería de perfiles | Beneficio operativo: Maximizes liner life and reduces frequency of changeouts; optimized nip angle enhances throughput | Impacto del retorno de la inversión: Reduces liner inventory costs and labor hours dedicated to replacement, aumento de la disponibilidad de la trituradora.

Ajuste hidráulico & Claro | Base técnica: Cilindros hidráulicos integrados para ajuste CSS y liberación de partículas | Beneficio operativo: Permite a los operadores ajustar el tamaño del producto o eliminar una obstrucción de la cavidad en minutos sin intervención manual | Impacto del retorno de la inversión: Minimizes downtime for routine adjustments and dramatically reduces time lost to stall events.

Transmisión directa & Volantes de alta inercia | Base técnica: Hightorque motor coupled with precisely calculated rotational mass | Beneficio operativo: Maintains consistent RPM under variable load conditions for stable throughput; efficient power transmission | Impacto del retorno de la inversión: Mejora la eficiencia energética mediante 812% compared to Vbelt drives on equivalent units under full load.

Engrase centralizado & Puntos de monitoreo de condición | Base técnica: Automated lubrication system with remote monitoring capability | Beneficio operativo: Ensures critical bearings receive correct lubrication without manual error; allows for predictive maintenance scheduling | Impacto del retorno de la inversión: Prevents catastrophic bearing failures—a leading cause of extended unplanned downtime—and reduces grease consumption.

Diseño de componentes modulares | Base técnica: Standardized subassemblies for key wear sections | Beneficio operativo: Enables faster replacement of worn sections during planned maintenance shutdowns using plant personnel | Impacto del retorno de la inversión: Cuts planned maintenance duration by up to 30%, getting your line back to production faster.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Línea de base estándar de la industria | Our OEM Gold Ore Crushing Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad mecánica (Objetivo) | 9294% | 9698%| +4% a +6% |
| Vida útil promedio del revestimiento (mineral abrasivo) | 450,000 montones | 520,000 550,000 montones| +15% a +22% |
| Consumo de energía (kWh/tonelada) | Línea de base = 100%| 8992% de línea base| 8% a 11% |
| Tiempo medio entre fallos (Rodamientos críticos) ~12 months~ ~18 months~ ~+50%~|
| Duración del mantenimiento planificado (Servicio Mayor)| ~120 hours~ ~85 hours~ ~29%~|

5. ESPECIFICACIONES TÉCNICAS

Modelo Rango Capacidad: 500 2,500 toneladas por hora (tph), depending on feed gradation and required product size.
Apertura de alimentación: From 800mm x 600mm up to 1500mm x 1300mm (Jaw Crusher range).
Requisitos de energía: Accionamientos de motores eléctricos de 75 kW hasta 375 kilovatios. Voltage tailored to site specification (p.ej., 415V, 6.6kV).
Especificaciones de materiales: Estructura de acero fabricado de alta resistencia (Equivalente a ASTM A36). Crusher jaws/mantles in premium ASMT A128 manganese steel.
Dimensiones físicas & Peso: Varía significativamente según el modelo.; typical footprint range of 25m² to 60m². Weight from approximately 25 toneladas a más 120 montones.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +50°C. Estándar de sellado contra el polvo; kits opcionales disponibles para entornos extremos.

6. ESCENARIOS DE APLICACIÓN

Hard Rock Underground Mine Expansion Challenge:

A midtier gold producer needed a primary crusher for a new decline development with strict dimensional constraints but high throughput demands.
Solución:
Implementation of a lowprofile,OEM gold ore jaw crusher, specifically engineered for underground installation with modular components for easier transport and assembly underground.
Resultados:
Achieved design throughput of 900 tph within confined space. Reduced installation time by 40% compared to traditional methods due to modularity.

HighAltitude Open Pit Operation Challenge:

An existing openpit mine at high altitude faced declining performance and rising energy costs from an aging primary crusher struggling with hard, competent ore.
Solución:
Replacement with a new,OEM gold ore gyratory crusher, selected for its higher capacitytopower ratio and ability to handle slabby material.
Resultados:
El rendimiento aumentó en 18%. El consumo específico de energía disminuyó en 10%. Plant availability improved due to more reliable operation in thinair conditions.

7. CONSIDERACIONES COMERCIALES

Niveles de precios: Capital investment scales with capacity and model type. Jaw crusher solutions typically represent a lower initial capital outlay versus gyratory solutions of comparable duty but may have different longterm operating cost profiles.
Características opcionales: Consider variable frequency drive (VFD) packages for ultimate control over throughput/particle size optimization; sensores avanzados de monitoreo de condición; sistemas automatizados de medición del desgaste; custom skid designs for faster installation.
Paquetes de servicios: Choose from basic warranty support up through comprehensive multiyear service agreements including scheduled inspections, liner change supervision, descuentos en repuestos, y tiempos de respuesta de emergencia garantizados.
Opciones de financiación: Flexible commercial structures are available including outright purchase capital expenditure financing operating lease agreements tailored project finance solutions

8.Preguntas frecuentes

Q1 Is this OEM gold ore crushing equipment compatible with my existing secondary circuit or SAG mill feed conveyor
A1 Yes dimensional data power requirements discharge height are provided upfront Our engineering team can review your existing plant layout ensure seamless integration

Q2 What is the expected impact on my overall plant recovery rate
A2 While liberation is finalized downstream consistent optimal primary crush size directly influences grinding circuit efficiency Field data shows that reducing top size variability can improve overall recovery stability

Q3 What are typical lead times
A3 Lead times vary based on model complexity current manufacturing schedule Standard high volume models typically ship within 16 weeks while fully customized units may require 24 weeks Detailed schedules provided upon inquiry

Q4 Do you offer operator training
A4 Yes comprehensive training packages are standard covering safe operation routine maintenance procedures troubleshooting guides Training conducted onsite during commissioning

Q5 How does pricing compare against non OEM aftermarket alternatives
A5 While initial price may be higher total cost ownership analysis consistently demonstrates superior value Our OEM equipment delivers higher availability lower specific energy consumption longer component life resulting lower operating cost per tonne over asset lifetime

P6 ¿Pueden ofrecer garantías de rendimiento?
A6 Yes we provide contractual performance guarantees covering rated capacity power consumption mechanical availability based agreed upon feed material characteristics

Q7 What is included in standard scope supply
A7 Standard scope includes crusher complete motor drive guards walkways handrails lubrication system basic tool kit foundation drawings manuals