1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Sus operaciones de procesamiento de oro están limitadas por una trituración primaria ineficiente?? Common challenges with suboptimal gold ore crushing equipment directly impact your bottom line: Tiempo de inactividad excesivo para cambios de revestimiento y mantenimiento., inconsistent feed size causing bottlenecks in downstream milling circuits, and high energy consumption per ton of ore processed. Además, abrasive gold ores with high silica content accelerate wear part costs, while inadequate throughput forces you to leave potential tonnage—and revenue—unmined. ¿Se enfrenta a costos operativos crecientes?, disponibilidad impredecible, and an inability to fully leverage your mineral deposit? The solution begins with selecting the right primary crushing technology engineered specifically for the demands of gold ore.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Esta línea de productos abarca trabajos pesados., stationary primary jaw crushers and gyratory crushers designed explicitly for the rigorous first reduction stage of runofmine (memoria de sólo lectura) mineral de oro. El flujo de trabajo operativo está diseñado para lograr el máximo tiempo de actividad: (1) ROM ore is fed via dump truck or loader into a rugged vibrating grizzly feeder, (2) oversize material is directed into the crusher’s chamber for compressive reduction, (3) crushed product is discharged onto a main conveyor at a consistent, predetermined size. These crushers are applied in hard rock gold mining operations processing lode or veintype deposits. They are not designed for wet, sticky ores without prior scalping or for ultrafine crushing duties best handled by secondary cone crushers or grinding mills.

3. CARACTERÍSTICAS PRINCIPALES

Geometría optimizada de la cámara de trituración | Base técnica: Análisis de elementos finitos (FEA) & kinematic dynamics | Beneficio operativo: Genera una consistencia, wellgraded product curve with minimized slabby or elongated particles | Impacto del retorno de la inversión: Improves downstream mill feed efficiency, estimated to reduce grinding media consumption by 37%.
HeavyDuty Modular Frame Construction | Base técnica: Alta resistencia, welded steel plates with reinforced stress zones | Beneficio operativo: Absorbs high cyclic loads from variable ore hardness, preventing frame fatigue and alignment issues over a 20+ año de vida útil | Impacto del retorno de la inversión: Elimina el riesgo de falla catastrófica del marco., protecting longterm asset value and avoiding months of replacement downtime.
QuickWear Part Replacement System | Base técnica: Hydraulic toggle adjustment and jacking legs on jaw crushers; hydraulic mantle lifting on gyratory models | Beneficio operativo: Reduce el tiempo de cambio de revestimiento hasta en 50% en comparación con los sistemas manuales | Impacto del retorno de la inversión: Directly increases plant availability by hundreds of hours annually, translating to significant additional processed tonnage.
Supresión de polvo integrada & Caza de focas | Base técnica: Positivepressure labyrinth seals and strategically placed spray nozzles at feed/discharge points | Beneficio operativo: Contains dust generation at the source, protecting critical bearings and improving site environmental conditions | Impacto del retorno de la inversión: Reduces bearing replacement frequency and associated maintenance labor costs while ensuring regulatory compliance.
Sistema de lubricación automatizado centralizado | Base técnica: Programmable greasing unit with blockage detection monitors all major bearing points | Beneficio operativo: Ensures optimal bearing health under highload conditions without manual intervention | Impacto del retorno de la inversión: Extiende la vida útil del rodamiento en un promedio de 30%, preventing unplanned stoppages due to lubrication failure.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria | ODM Gold Ore Crushing Solution | Ventaja (% mejora) |
| : | : | : | : |
| Disponibilidad (Tiempo de ejecución programado) | 9092% | 95%+ | > 5% aumentar |
| Consumo de metal de desgaste (g/ton crushed) | Varía según la abrasividad del mineral.| Arriba a 15% reducción documentada| ≤15% improvement |
| Eficiencia Energética (kWh/tonelada) Dependiente de la línea base| Benchmark varies| Optimizado 58% through drive & diseño de cámara| ≤8% improvement |
| Tiempo medio entre mantenimiento (MTBM) Componentes principales| ~2000 horas| >2,500 horas| >25% aumentar |

Based on field data from comparable quartzitehosted gold ore applications.

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: Configurable desde 500 a 2,500 toneladas por hora (tph), depending on model and closedside setting (CSS).
Requisitos de energía: Motor principal de la trituradora de 150 kW a 400 kilovatios; total installed plant power including feeders and conveyors varies by configuration.
Especificaciones de materiales: Highgrade manganese steel jaw plates/concaves; main shaft forged from hightensile alloy steel; bearing housings fabricated from heavyduty steel plate.
Dimensiones físicas: Footprint tailored to plant layout; typical primary station dimensions range from L15m x W8m x H7m.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C; dust protection rating standard IP65 for electrical components.

6. ESCENARIOS DE APLICACIÓN

Hard Rock Underground Mine RampUp | Desafío: An expanding underground operation needed to increase surface primary crushing capacity from 800 tph a 1,400 tph without doubling footprint or structural reinforcement costs. Existing equipment could not be modified costeffectively. Solución: Implementation of a single, highcapacity gyratory crusher with an advanced control system for chokefed operation. Resultados: Se logró el rendimiento objetivo de 1,450 tph within existing civils footprint; particle size distribution improved P80 consistency by 12%, benefiting the SAG mill feed.
Artic Region Alluvial Deposit Processing Plant | Desafío: A remote site processing weathered but abrasive goldbearing gravels faced extreme liner wear and frequent mechanical failures due to temperature swings (30°C to +20°C) contaminating lubricants. Solución: Installation of a jaw crusher with Arcticgrade lubricants, heated housing enclosures for bearings/hydraulics, y paquetes de sellado mejorados. Resultados: Achieved scheduled seasonal runtime of 96%; wear part life met temperateclimate benchmarks; zero coldweather related bearing failures in three operating seasons.

7. CONSIDERACIONES COMERCIALES

Pricing is structured according to capacity and customization level:
Nivel estándar: Highvolume production models with fixed configurations offer the most competitive capital cost.
Engineered Tier: Customized feed hoppers, discharge arrangements, and specific motor brands to match existing plant standards.
Las características opcionales incluyen sensores avanzados de monitoreo de condición. (vibración/temperatura), sistemas de ajuste de configuración automatizados, and skidmounted modular designs for faster installation.
Paquetes de servicios completos disponibles:
Garantía básica
Extended Service Agreement covering planned inspections
Full Performance Contract including wear parts supply
Financing options include traditional capital purchase as well as leasetoown structures tailored for midtier mining companies.

8. Preguntas frecuentes

Q1: Is your equipment compatible with existing tertiary crushing circuits?
Sí. The primary role is consistent size reduction to a target product suitable for secondary cone crusher feed. Our engineering team can review your current flow sheet to ensure optimal feed size distribution compatibility.

Q2: What is the expected operational impact on my maintenance crew’s workload?
The design prioritizes serviceability with features like hydraulic adjustment and centralized lubrication systems that reduce routine service time significantly compared to older designs.

Q3: ¿Pueden proporcionar garantías de rendimiento??
Yes we can provide performance guarantees based on certified test work using representative samples of your specific gold ore type.

Q4: ¿Cuáles son los plazos de entrega típicos??
Lead times vary based on model complexity but generally range between six months after final design approval depending on current manufacturing capacity

Q5 How does pricing compare between standard jaw versus gyratory configurations?
Capital cost typically favors large jaw crushers at lower capacities (1200 tph) due lower wear rates in continuous operation

Q6 What training do you provide for operators?
We provide comprehensive commissioning support along with detailed operational manuals We also offer optional onsite training programs focused on safe operation routine maintenance procedures troubleshooting common issues

Q7 Do you assist with foundation drawings civil design requirements?
Detailed foundation load drawings general arrangement diagrams interface points are provided as part of our technical documentation package enabling your engineering contractor proceed accurately