1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando la rentabilidad de su cantera o mina?? Primary crushing stages present significant financial risks, incluido:

Tiempo de inactividad excesivo para mantenimiento: Frequent liner changes and component wear halts your entire processing line, costando miles por hora en producción perdida.
Alto consumo de energía por tonelada: Inefficient crushing chambers and outdated drive systems lead to unsustainable power costs, impactando directamente su resultado final.
Unplanned Breakdowns from Tramp Metal: Unseen contaminants cause catastrophic damage to crusher internals, lo que resulta en facturas de reparación de seis cifras e interrupciones prolongadas.
Gradación de producto inconsistente: An unstable or poorly designed swing jaw motion produces irregular output, causing bottlenecks in secondary circuits and reducing final product quality.
Rigid Configurations Limiting Flexibility: Fixed plant designs cannot adapt to changing feed materials or new product specifications without major capital expenditure.

¿Cómo se puede garantizar la confiabilidad del triturado primario y al mismo tiempo controlar el costo total de propiedad?? La solución requiere una máquina diseñada no sólo para ofrecer el máximo rendimiento, pero por sostenido, predictable operation under continuous heavy load.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

El JC5000 es un dispositivo de alta capacidad., robustly constructed singletoggle jaw crusher engineered for the most demanding primary crushing applications in mining, heavyduty quarrying, y producción agregada a gran escala. Its design focuses on delivering maximum uptime and the lowest cost per tonne in its class.

Flujo de trabajo operativo:
1. Consumo de alimento: Material de gran tamaño de minas (hasta 1,5 m de longitud de borde) se dirige hacia lo profundo, cámara de trituración sin asfixia.
2. Acción aplastante: A highinertia flywheel and an aggressive elliptical swing jaw motion apply intense compressive force to the feed material against a fixed jaw.
3. Descargar: Crushed material exits at the bottom of the chamber, with a fully adjustable closedside setting (CSS) determining final product size without requiring changes to the discharge point.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para roca dura (granito, basalto), minerales abrasivos, y residuos de hormigón/demolición reciclados. Suited for stationary plants or large mobile tracked units requiring throughputs from 750 a 1,500 mtph depending on material and CSS.
Limitaciones: No diseñado para pegajoso, plastic clays or as a secondary/tertiary crusher for already small feed. Requiere un establo, reinforced concrete foundation and significant plant footprint.

3. CARACTERÍSTICAS PRINCIPALES

Geometría de cámara profunda & Steep Nip Angle | Base técnica: Optimized kinematics for increased capacity and reduced bridging | Beneficio operativo: Handles larger feed blocks with fewer stoppages for clearing | Impacto del retorno de la inversión: Los datos de campo muestran hasta 15% higher throughput versus comparable crushers with similar power input.

Diseño de rodamiento de rodillos de servicio pesado | Base técnica: Spherical selfaligning roller bearings on both eccentric shaft and toggle seat | Beneficio operativo: Supports higher radial and thrust loads with lower friction than bronze bushes | Impacto del retorno de la inversión: Increases bearing service life by an estimated 40%, Reducir los costos de inventario de repuestos..

Ajuste de palanca hidráulica & Claro | Base técnica: Integrated hydraulic cylinder for toggle plate adjustment and overload relief | Beneficio operativo: Enables remote CSS adjustment in minutes and automatic release of tramp metal | Impacto del retorno de la inversión: Elimina los cambios de cuñas manuales, saving 23 hours of labor per adjustment and preventing damage from uncrushables.

Atornillado (No soldado) Construcción de marco | Base técnica: Highstrength cast steel sections joined via machined flanges and hardened bolts | Beneficio operativo: Elimina las concentraciones de tensión de la soldadura.; permite el reemplazo seccional si está severamente dañado | Impacto del retorno de la inversión: Provides a demonstrably longer structural life than welded frames, proteger el valor de los activos a largo plazo.

Transmisión directa a través de VBelts & Tensioner | Base técnica: Crusher driven by multiple Vbelts from a standard TEFC motor | Beneficio operativo: Simple maintenance; belt slip acts as a mechanical fuse against severe shock loads | Impacto del retorno de la inversión: Lower installation cost vs gearbox drives; common industrial motor reduces procurement lead time.

Troqueles de mandíbula reversibles simétricos | Base técnica: Identical corrugation profiles allow dies to be rotated endforend or swapped toptobottom | Beneficio operativo: Utilizes up to 100% of wear material before replacement; extiende los intervalos de servicio hasta 30%| Impacto del retorno de la inversión: Directly reduces consumable costs per tonne crushed.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Promedios de la competencia) | Solución de trituradora de mandíbulas JC5000 | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad (tiempo de actividad) | ~8590% (programado & paradas no programadas)| >94% (basado en datos de rendimiento de campo)| +510% mejora |
| Vida del revestimiento (Granito abrasivo) | ~180.000 220,000 toneladas por juego| Arriba a 280,000 tonnes per set with symmetrical dies| +2530% mejora |
| Energy Consumption @ CSS 200mm| ~0,85 1.0 kWh/tonelada| Average measured at 0.78 kWh/tonelada| ~1520% de mejora |
| Tiempo de recuperación del metal atrapado| limpieza manual / disassembly (48 horas)| Limpieza hidráulica (<10 minutos)| ~98% reduction in downtime |

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1500mm x 1300 mm (59" incógnita 51")
Tamaño máximo de alimentación: Up to 1250mm edge length (49")
Rango de configuración del lado cerrado: 150mm 300 mm (6" 12")
Rango de capacidad: Dependiente del material & CSS; normalmente entre 750 1500 mtph
Requisito de potencia de accionamiento: Standard configuration requires a single electric motor rated at minimum of kW / caballos de fuerza
Peso Total (Solo trituradora): Aproximadamente kilos / libras
Especificaciones clave de materiales: Estructura de acero fabricado de alta resistencia; Matrices de mandíbula de acero al manganeso; Eje excéntrico de aleación de acero forjado.; Cast steel swing jaw body.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C (4°F a +113°F). Los sellos antipolvo son estándar; Sistemas opcionales disponibles para ambientes extremos..

6. ESCENARIOS DE APLICACIÓN

Proyecto de Ampliación de Cantera de Granito

Desafío: Un importante productor de agregados necesitaba aumentar el rendimiento del circuito primario en más de % but was constrained by existing foundation space and high energy costs from their older crushers.
Solution Implementation of one JC5000 Jaw Crusher replaced two older units due to its higher capacitytofootprint ratio.
Resultados El rendimiento aumentó en % while specific energy consumption dropped by %. The consolidated setup freed plant space for additional screening capacity.

Actualización de la planta de procesamiento de mineral de hierro

Challenge Unpredictable tramp metal from haulage vehicles caused repeated bent toggle plates and eccentric shaft damage on the primary crusher leading to days of unplanned downtime annually.
Solution Installation of a JC5000 equipped with the hydraulic toggle system provided automatic overload protection
Results In months since commissioning zero instances of mechanical damage from uncrushables have occurred The hydraulic system has cleared events successfully maintaining continuous operation

7 CONSIDERACIONES COMERCIALES

La trituradora de mandíbulas JC5000 se ofrece en varios niveles de configuración:

Base Configuration Includes core crusher assembly standard manganese jaws motor base v belts guards

Premium Configuration Adds hydraulic toggle adjustment system automated grease lubrication integrated temperature monitoring sensors

Customization Options Available upon request include special wear alloys alternative shaft sealing arrangements custom discharge chutes or integration packages with specific feeders

Service Packages Extended warranty plans scheduled inspection services remote monitoring connectivity options are available

Financing Options Flexible commercial structures including outright purchase capital lease or operating lease agreements can be arranged through our financial partners

8 Preguntas frecuentes

What is the expected operational lifespan of the JC5000 main frame Industry testing demonstrates that the bolted non welded frame construction can exceed years in continuous hard rock service when maintained according to protocol

Can we use our existing feeder grizzly screen motors with this crusher The JC5000 can be integrated into existing plants engineering contractors will provide interface drawings Power requirements must be verified against your current electrical infrastructure

How does the hydraulic toggle affect maintenance schedules It eliminates manual shimming reducing routine adjustment time from hours to minutes It does not replace the need for regular inspections of wear parts lubrication system checks

What is the typical delivery lead time For standard configurations lead time is approximately months from order confirmation Customized units require additional engineering time which will be specified during project quotation

Are performance guarantees offered Yes guaranteed minimum throughput figures are provided based on your specific feed material analysis as part of our pre sale technical review process