1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are escalating operational costs and unpredictable downtime eroding your aggregate or mining site’s profitability? Para gerentes de planta y contratistas de ingeniería, La trituración primaria es un cuello de botella crítico donde las fallas se convierten en costosas demoras.. Los desafíos comunes con las trituradoras de mandíbulas tradicionales incluyen:
Tiempo de inactividad excesivo para mantenimiento: Los cambios frecuentes de revestimiento y las reparaciones no planificadas detienen toda su línea de procesamiento, costando miles por hora en producción perdida.
Altos costos de piezas de desgaste: Premature failure of jaw plates and components due to inefficient crushing chambers or substandard materials directly impacts your bottom line.
Salida inconsistente & Forma del producto: Unreliable performance leads to poor gradation, affecting downstream processes and final product quality for your customers.
Ineficiencia energética: Older designs consume excessive power per ton of material processed, making energy a major, uncontrollable operating expense.
Preocupaciones por la integridad estructural: Fatigue and stress cracks in the crusher frame necessitate major, capitalintensive rebuilds.

Is your primary crusher a source of constant concern rather than a pillar of reliable productivity? La solución requiere equipos diseñados no sólo para triturar, but to endure.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

La trituradora de mandíbulas JC5000 es una trituradora de alta capacidad., Trituradora primaria de palanca única diseñada para la minería más exigente, cantera, y aplicaciones de reciclaje de construcción de servicio pesado. Está diseñado para procesar roca dura., mineral, and demolition concrete with maximum reliability.

Flujo de trabajo operativo:
1. Alimentar: Material de alimentación grande (hasta 1,5 m de tamaño de trozo) se entrega a través de un camión volquete o cargador al alimentador vibratorio grizzly (opcional).
2. Aplastante: El material entra en lo profundo, nonchoking crushing chamber where the aggressive elliptical motion of the single toggle jaw reduces it through compressive force.
3. Descargar: Crushed product exits at the bottom discharge point, with a hydraulic toggle adjustment system allowing for quick closedside setting (CSS) changes to control product size without stopping the crusher.

Ámbito de aplicación: Ideal for hightonnage primary crushing stations in granite, basalto, mineral de hierro, and abrasive quarry operations. Suitable for largescale construction & procesamiento de residuos de demolición.

Limitaciones: No diseñado para pegajoso, materiales ricos en arcilla sin precribado. Requires a stable concrete foundation and significant plant footprint. Not applicable as a secondary or tertiary crusher.

3. CARACTERÍSTICAS PRINCIPALES

Geometría de cámara profunda | Base técnica: Ángulo de agarre optimizado y carrera de trituración larga | Beneficio operativo: Aumenta la capacidad hasta 15% over comparable models and produces a consistent, producto bien formado con menos finos | Impacto del retorno de la inversión: Higher throughput delivers faster payback on capital investment.

Marco fabricado de alta resistencia | Base técnica: Análisis de elementos finitos (FEA)designed frame constructed from highgrade steel plate | Beneficio operativo: Eliminates stress points and provides exceptional durability against shock loads | Impacto del retorno de la inversión: Extends operational life by decades, evitando costos prematuros de reposición de capital.

Sistema de ajuste de palanca hidráulica | Base técnica: El cilindro hidráulico integrado reemplaza las placas de palanca mecánicas tradicionales | Beneficio operativo: Allows remote adjustment of CSS for product size control and provides automatic tramp iron release | Impacto del retorno de la inversión: Reduce el tiempo de inactividad para cambios de configuración en más de 80% y previene daños catastróficos causados ​​por materiales indestructibles.

Rodamientos de rodillos esféricos de servicio pesado | Base técnica: Oversized bearings with high load ratings and labyrinth seal protection | Beneficio operativo: Run cooler under extreme loads, extending bearing life significantly beyond industry averages | Impacto del retorno de la inversión: Lowers total cost of ownership by reducing frequency of major bearing service interventions.

Troqueles de mandíbula de manganeso reversibles | Base técnica: Symmetrical jaw die design with multiple wear profiles | Beneficio operativo: Allows rotation of dies to utilize multiple wear surfaces before replacement | Impacto del retorno de la inversión: Increases jaw die service life by approximately 30%, directly reducing consumable parts expenditure.

Punto de engrase centralizado | Base técnica: Singlepoint connection for all major bearing lubrication points via distribution blocks | Beneficio operativo: Permite seguridad, rapid greasing during routine maintenance stops without disassembly | Impacto del retorno de la inversión: Improves maintenance compliance and reduces lubricationrelated failures by ensuring critical points are serviced consistently.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Competitor Avg.) | Solución de trituradora de mandíbulas JC5000 | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad (tiempo de actividad)| ~92% 94%| >96%| +34% más tiempo de producción |
| Vida útil del manganeso| 120,000 150,000 montones| 180,000 220,000 montones| +40% vida útil más larga |
| Consumo de energía| Varía ampliamente; línea de base = 100%| Cinemática optimizada & diseño de cámara| Arriba a 10% reduction per tonne crushed |
| Tiempo de mantenimiento (Cambio de CSS)| 46 horas (cuñas mecánicas)| <1 hora (sistema hidráulico)| ~80% faster adjustment |
| Peak Capacity (tph)| Dependiente del material; línea de base = 100%| Enhanced stroke & geometría de la cámara| +1015% mayor rendimiento |

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1500mm x 1300 mm (59" incógnita 51")
Tamaño máximo de alimentación: Up to 1250mm (49") lump size
Rango de configuración del lado cerrado: 150mm 300 mm (6" 12")
Rango de capacidad: Arriba a 1500 toneladas por hora (dependiendo del tipo de material & CSS)
Requisito de potencia de accionamiento: 200 kilovatios / Up to kW electric motor
Peso Total (Solo trituradora): Approximately ~85 Tonnes
Especificaciones clave de materiales:
Frame Steel Grade:
Swing Jaw Shaft Forged Alloy Steel
Fijado & Swing Jaw Dies Premium Manganese Steel
Rango de temperatura de funcionamiento: 20°C a +45°C (4°F a +113°F)
Requisitos de cimentación: Reinforced concrete foundation designed per supplied load drawings.

6. ESCENARIOS DE APLICACIÓN

Canteras de roca dura – Producción de agregados de granito

Challenge A granite operation faced frequent liner changes every weeks on their existing primary jaw crusher due to abrasive wear causing excessive downtime.
Solution The site installed one JC5000 Jaw Crusher as the new primary unit focusing on its reversible jaw dies heavy duty manganese specification
Results Field data shows jaw die life extended from weeks averaging tonnes crushed per set This change combined with faster CSS adjustments contributed to an overall site throughput increase

Large Scale C&D Recycling – Concrete Processing Hub

Challenge A metropolitan recycling facility processing demolition concrete needed higher throughput but was constrained by uncrushable metal contaminants causing regular stall events damage
Solution Implementation of the JC5000 equipped with its hydraulic toggle release system which automatically resets after clearing tramp metal
Results The system has eliminated catastrophic stall related damage reducing unplanned stoppages by The plants ability to process reinforced concrete debris increased by while maintenance costs on the primary stage fell

7. CONSIDERACIONES COMERCIALES

The JC5000 Jaw Crusher is offered in standardized configurations with clear pricing tiers based on optional integrations:

Base Equipment Tier Includes core JC5000 crusher motor drives guards basic tooling
Production Ready Tier Adds integrated motor base hydraulic power unit for adjustments automatic lubrication system
Turnkey Skid Package Tier Includes crusher pre mounted on heavy duty skid with feeder module discharge conveyor walkways

Optional Features Vibrating Grizzly Feeder independent pre screen module dust suppression package advanced condition monitoring sensors

Service Packages Choose from annual inspection plans comprehensive wear part contracts or full site support agreements including planned maintenance

Financing Options Flexible commercial structures are available including capital purchase lease agreements operating leases tailored to match project cash flow timelines

8. Preguntas frecuentes

¿Cuáles son los requisitos básicos para el JC5000??
Detailed foundation drawings specifying all static dynamic loadings are provided Engineering support is available during your civil design phase

Can we use existing motors or feeders with this crusher?
Technical compatibility reviews can be conducted Our engineering team will assess your existing ancillary equipment specifications against the JC500s requirements

¿Cómo mejora la seguridad el sistema de palanca hidráulica??
It allows all CSS adjustments and clearing operations to be performed from ground level remotely eliminating the need for personnel to work near or inside the crushing chamber during these tasks

What is the expected operational cost per tonne crushed?
While variable based on local power costs labor rates Field data from similar installations typically shows a reduction in cost per tonne compared previous generation equipment primarily through extended wear part life reduced energy consumption

What warranty coverage is provided?
The JC5000 comes standard months parts warranty covering defects in materials workmanship Extended warranty options are available