1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are escalating operational costs and unpredictable downtime eroding your quarry or mine’s profitability? Primary crushing stages present persistent challenges: Consumo excesivo de piezas de desgaste debido al material de alimentación abrasivo., unplanned stoppages due to mechanical stress, and throughput bottlenecks that limit downstream process efficiency. Each hour of crusher downtime can represent thousands in lost production. Además, rising energy costs directly impact your bottom line with every cycle of the jaw. Are you managing these issues: high costperton due to premature wear, vulnerability to tramp metal causing costly damage, and insufficient feed acceptance leading to inefficient operation? The reliability and efficiency of your primary crusher are not just operational concerns—they are critical financial ones.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

El JC5000 es un dispositivo de alta capacidad., singletoggle jaw crusher engineered for the most demanding primary crushing applications in mining, cantera, y reciclaje de la construcción a gran escala. Its operational workflow is built for maximum uptime: (1) Large feed material is introduced into the deep crushing chamber with aggressive geometry. (2) A highinertia flywheel and robust eccentric shaft drive a long, linear stroke at the discharge point for consistent product sizing and high reduction ratio. (3) Crushed material exits with minimal slabby or flaky product, promoting better flow in downstream processes. The JC5000 is designed for hightonnage processing of hard rock (granito, basalto) and abrasive feeds but is not typically recommended for very soft, clayrich materials without significant prescreening.

3. CARACTERÍSTICAS PRINCIPALES

Construcción de marco resistente | Base técnica: Análisis de elementos finitos (FEA) distribución de tensión optimizada | Beneficio operativo: Eliminates frame fatigue and cracking under peak loads, garantizar la integridad estructural durante un 20+ año de vida útil | Impacto del retorno de la inversión: Reduce el riesgo de falla catastrófica del marco, proteger el valor de los activos a largo plazo y evitar costos de reposición.

Enhanced Wear Part Design | Base técnica: Highgrade manganese steel with optimized tooth profile and thickness | Beneficio operativo: Increases jaw plate life by up to 30% in abrasive applications, reduciendo la frecuencia de cambio | Impacto del retorno de la inversión: Lowers costperton for wear parts and decreases labor hours dedicated to maintenance.

Sistema de ajuste de palanca hidráulica | Base técnica: Cilindro hidráulico integrado para ajuste de configuración y protección contra sobrecarga. | Beneficio operativo: Permite una rápida, precise CSS changes for product gradation control and provides automatic relief from uncrushables | Impacto del retorno de la inversión: Minimizes downtime for adjustments and prevents costly damage from tramp metal, reducing repair bills.

Large Capacity Flywheel & Eje excéntrico robusto | Base técnica: High inertia flywheels store energy for consistent crushing force; forged alloy steel shaft runs in heavyduty roller bearings | Beneficio operativo: Maintains momentum under heavy loads for continuous crushing with less power fluctuation | Impacto del retorno de la inversión: Improves energy efficiency during peak load cycles and enhances bearing life.

Easy Maintenance Access | Base técnica: Split design with bolted sections and accessible lubrication points | Beneficio operativo: Simplifies routine maintenance tasks like jaw plate replacement and bearing inspection | Impacto del retorno de la inversión: Reduce el tiempo medio de reparación. (MTTR), keeping the crusher operational for more hours per shift.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Clase comparable) | Solución de trituradora de mandíbulas JC5000 | Ventaja (% mejora) |
| : | : | : | : |
| Use la vida (Roca abrasiva)| 120,000 150,000 toneladas por juego| 180,000 200,000 toneladas por juego| +25% a +33% |
| Consumo de energía| Baseline kWh/tonne| Arriba a 15% menor kWh/tonelada| Arriba a 15% mejora |
| Disponibilidad mecánica| ~9294%| Consecuentemente >96%| +2 a +4 puntos porcentuales |
| Tiempo de ajuste de CSS| 24 horas (cuñas manuales)| <30 minutos (hidráulico)| Arriba a 90% reducción |

Based on field data comparing similar throughput in granite applications.

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1500mm x 2000 mm (59" incógnita 79")
Tamaño máximo de alimentación: 1250milímetros (49")
Rango de capacidad: 750 1500 mtph (dependiente del material de alimentación & CSS)
Requisito de energía: 300 kilovatios / 400 caballos de fuerza
Peso Total: Aproximadamente 125,000 kilos
Marco principal: Fabricated steel plate with FEAoptimized ribbing
Placas de mandíbula: Acero al manganeso de primera calidad.
Rango de temperatura de funcionamiento: 20°C a +40°C (4°F a +104°F)
Transportador de descarga: Recommended width of 1400mm 1600mm

6. ESCENARIOS DE APLICACIÓN

Ampliación de la cantera de roca dura

Desafío: A granite quarry needed to increase primary crushed output by 40% without expanding its plant footprint or primary power infrastructure.
Solución: Replaced two older jaw crushers with a single JC5000 Jaw Crusher configured with an aggressive nip angle.
Resultados: Logró un rendimiento sostenido de 1300 mtph while reducing overall plant energy draw by 11%. Wear part intervals extended from 4 months to an average of 5.5 meses.

procesamiento de mineral de hierro a gran escala

Desafío: Unpredictable tramp metal in runofmine ore caused frequent breaker plate damage and unscheduled downtime on existing primary crushers.
Solución: Installed a JC5000 featuring its hydraulic toggle overload protection system.
Resultados: The system successfully released three significant tramp metal events in the first year without mechanical damage. This prevented an estimated $85,000 in repair costs and associated production losses.

7. CONSIDERACIONES COMERCIALES

The JC5000 Jaw Crusher is offered as a complete modular package including motor drives, starters, and base frame.
Configuración básica: Incluye trituradora, standard jaw plates, unidades de motor.
Características opcionales: Automated grease lubrication system; wear monitoring sensors; different jaw plate profiles (quarry/standard/superteeth); dust suppression kit.
Paquetes de servicios: Tiered plans from basic inspection schedules to comprehensive partsandlabor coverage are available.
Opciones de financiación: Capital lease operating lease structures can be arranged through our financial partners.

8. Preguntas frecuentes

Q1 Is the JC5000 compatible with my existing primary feed arrangement?
A1 The JC5000 requires a heavyduty vibrating grizzly feeder sized appropriately for its large feed opening. Our engineering team can review your current layout specifications during the presales process.

Q2 What is the expected impact on my overall plant throughput?
A2 Field data shows plants typically realize a total plant output increase of between % depending on downstream bottlenecks being addressed concurrently.

Q3 How does the hydraulic toggle system affect maintenance compared to traditional systems?
A3 It eliminates manual shim adjustment significantly reducing labor time It also protects major components from overload damage which is a leading cause of unplanned maintenance

Q4 What are typical lead times for critical wear parts like jaw plates?
A5 We maintain regional stockholding programs ensuring availability within hours days depending on location

Q6 Are training programs provided for our operations team?
A6 Yes comprehensive onsite training covering operation daily checks routine maintenance procedures is included with every installation