1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are you managing a largescale gold operation where consistent throughput and recovery are compromised by inefficient material handling and separation? Operational bottlenecks in your washing and processing plant directly impact your bottom line. Considere estos desafíos comunes:
Alimentación inconsistente & Rendimiento: Variable clay content or oversize material can choke traditional scrubbers, leading to unplanned downtime and failure to meet the 500 TPH design capacity, costando miles por hora en producción perdida.
Suboptimal Recovery in Complex Ores: Standard plants struggle with high claybound or fine gold, resulting in significant precious metal losses to tailings due to inadequate liberation and separation.
Agua excesiva & Consumo de energía: Inefficient pump systems, cribado, and sluicing circuits lead to unsustainable operational costs and complicate water management in waterscarce regions.
Alto mantenimiento & Desgaste de componentes: Abrasive feed material accelerates wear on liners, trommel screens, and pump impellers, increasing part replacement frequency and maintenance labor costs.
Difficulty Scaling to Certified Standards: Achieving consistent ISOcertified output for quality and environmental management requires a process plant with repeatable, reliable performance and integrated control systems.

Is your current setup equipped to handle 500 tons per hour of complex alluvial or weathered hard rock ore while maintaining recovery rates, controlling costs, and ensuring operational reliability?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The ISO Certified 500 La planta de lavado de minería de oro TPH es una completa, modular processing system engineered for highvolume alluvial, eluvial, and weathered hard rock gold deposits. It is designed for operations requiring certified process consistency and largescale material throughput.

Flujo de trabajo operativo:
1. Alimentación primaria & Depuración: Runofmine (memoria de sólo lectura) material is fed into a robust scrubbing module (trommel or drum scrubber) for aggressive attritioning to break down clays and conglomerates.
2. Apresto & Rechazo de Residuos: Washed material is precisely screened to remove oversize waste rock (+75mm típico). The undersize reports to the primary concentration circuit.
3. Concentración Primaria: Highcapacity centrifugal concentrators or jigs efficiently recover coarse and fine gold from the screened slurry, achieving primary recovery rates exceeding 95%.
4. Gestión de relaves & Reciclaje de agua: The gangue (relaves) is dewatered via cyclones or linear screens. Clarified water is recirculated to the scrubber feed, minimizing fresh water intake.
5. Seguridad & Refinación (Opcional): A secure room houses concentrator bowls for final cleaning, with optional downstream smelting or intensive leaching modules for direct doré production.

Ámbito de aplicación: Ideal para operaciones de placer a gran escala, alluvial concessions, and surface deposits with high clay content. Effective on particle sizes from 75mm down to ultrafine gold with optional configuration.

Limitaciones: Not designed for primary hard rock crushing/grinding of unweathered sulphide ores. Requires a consistent feed of liberated or liberatable gold. Performance is contingent on accurate feed characterization during the design phase.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de patín modular | Base técnica: Prediseñado, bolttogether structural skids | Beneficio operativo: Reduce el tiempo de construcción en el sitio hasta en 60%, permite la futura reubicación o expansión de la planta | Impacto del retorno de la inversión: Lower capital installation cost; faster timetoproduction improves project NPV.

Concentración centrífuga de fuerza HighG | Base técnica: Enhanced gravitational separation via fluidized beds in rotating cones | Beneficio operativo: Captura oro fino hasta 30 microns that traditional sluices lose; handles high feed density | Impacto del retorno de la inversión: Direct increase in overall gold recovery by 38%, translating to significant additional revenue.

Intelligent Water Management Circuit | Base técnica: Closedloop system with thickener/clarifier tank integration | Beneficio operativo: Reduces fresh water consumption by over 80%; produces stackable, semidry tailings | Impacto del retorno de la inversión: Cuts water sourcing/pumping costs; minimizes environmental footprint and licensing complexity.

Sistema de revestimiento resistente a la abrasión | Base técnica: Interchangeable liners made from specialized chromium carbide or rubber compounds | Beneficio operativo: Extends service life in highwear areas (tambores de fregado, launder bends) por 300400% | Impacto del retorno de la inversión: Lowers spare parts inventory cost and reduces maintenance downtime intervals.

ISOCertified Process Control Package | Base técnica: Centralized PLC/SCADA system with flow, densidad, y monitoreo de presión | Beneficio operativo: Provides repeatable process control for consistent grade; enables remote diagnostics | Impacto del retorno de la inversión: Ensures output meets certified quality standards; optimizes operator efficiency and reduces human error.

HeavyDuty Trommel Screening Module | Base técnica: Variablespeed drive with adjustable screen media panels | Beneficio operativo: Reliably removes oversize debris even with high clay content; prevents downstream blockages | Impacto del retorno de la inversión: Maintains steadystate 500 Rendimiento de TPH, maximizar la disponibilidad de la planta.

Seguridad integrada & Security Features| Base técnica: Lockable concentrate handling path with CCTV integration and emergency stop systems| Beneficio operativo: Protects valuable product stream; ensures operator safety around moving parts| Impacto del retorno de la inversión: Mitigates risk of theft loss; reduces potential liability incidents.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Planta típica) | Our ISO Certified 500 Solución TPH | Ventaja (% Mejora) |
| : | : | : | : |
| Tasa general de recuperación de oro| 8592% (variable) | Coherente >95% (on characterized ore) | +3% a +10% Recuperación |
| Consumo de agua por tonelada| ~35 m³/ton processed| <0.8 m³/tonelada procesada (recirculando) |75% a 85% Consumption |
| Tiempo medio entre fallos (Piezas de desgaste crítico)| ~500800 hours| >2,400 horas (datos de campo verificados)| +300% Vida útil |
| Plant Commissioning Time PostDelivery| 1216 semanas| 68 semanas (diseño modular)| 50% Tiempo de instalación |
| Process Consistency (Grade Variance)| High variance due to manual control|<5% variance with automated control systems| Significant improvement in output stability |

5. ESPECIFICACIONES TÉCNICAS

Capacidad de diseño: 500 toneladas métricas por hora (625 yardas cúbicas por hora), nominal.
Tamaño de alimentación: Hasta 250 mm (10"), optimal at 150mm.
Requisitos de energía: Potencia total instalada ~850 kW. Se recomienda suministro primario: 1000 kVA at 400V/50Hz or 480V/60Hz.
Requisitos de agua: Initial fill of ~450 m³. Makeup water requirement as low as <400 m³/hr due to closedcircuit recycling.
Especificaciones clave de materiales:
Scrubbing Drum/Trommel Shell: Hardox® 450 acero.
HighWear Liners: Chromewhite iron / Natural Rubber composite.
Tazones concentradores: CNCmachined polyurethane.
Estructuras de acero: S355JR grade with hotdip galvanized finish.
Dimensiones físicas (Modular): Approximate footprint of main processing train is 45m L x 20m W x . Height varies by module.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +50°C. Dust suppression systems are integrated as standard.

6. ESCENARIOS DE APLICACIÓN

Operación aluvial a gran escala en África occidental

Challenge A major concession holder was losing an estimated $1M+ annually due to fine gold losses in tailings from their legacy sluicebased plant operating below its target capacity of . Their system could not handle seasonal clay variations without constant manual intervention.Solution Implementation of our ISO Certified Gold Mining Washing Plant configured with primary screening followed by dualstage centrifugal concentration within a closedwater circuit.Results The plant achieved a steadystate throughput of , reducing fine gold losses by an estimated . Overall recovery increased from %to %, paying back the capital investment within months while meeting international audit standards

Weathered Saprolite Processing in South America

Challenge A mine transitioning from oxide heap leach required a solution for processing transitional saprolite ore containing nuggety gold but bound within sticky clays causing severe blinding on vibrating screensSolution Our solution featured an aggressive drum scrubber paired with a heavyduty trommel screen specifically designed for blinding resistance followed by jig concentration for coarse gold captureResults The trommel screen maintained efficiency eliminating washing circuit bottlenecks Plant availability increased from %to % Coarse gold recovery exceeded expectations allowing profitable processing of a previously marginal ore type

Commercial Contractor Offering Custom Milling Services

Challenge An engineering contractor needed mobile high volume processing capacity that could be deployed across multiple client sites while providing auditable production dataSolution A transportable modular version of the TPH plant was supplied on road legal trailers complete with the integrated PLCSCADA systemResults The contractor could offer clients guaranteed throughput audited recovery reports based on realtime data This premium service commanded higher contract rates establishing them as a market leader

Consideraciones comerciales

Pricing Tier Base Configuration Includes core scrubbing screening primary concentration water recycling basic controls Starting range € millionOptional Features Advanced tailings filtration package secondary scavenger circuit diesel backup power gen set automated dosing system securityrefining moduleService Packages Proactive Maintenance Plan includes scheduled inspections remote monitoring support parts discount Onsite Operator Training Program Extended Warranty CoverageFinancing Options Available through partner institutions including equipment leasing structures milestonebased project finance solutions

Preguntas frecuentes

Q What site preparation is required before installationA A level compacted pad adequate drainage sumps power connection pointand fresh water supply are required Detailed civil engineering drawings are providedQ How does the plant handle variations in feed clay contentA The scrubbing module features variable speed drivesand spray bar configurations Adjustments can be made via the control systemto optimize retention timefor different conditionsQ Is training providedfor ouroperatorsA Yes comprehensive onsite trainingis included covering normal operation troubleshootingand routine maintenance proceduresQ Can thisplant be integratedwith an existing crushingcircuitor CIPplantA Yes it can functionasaprimary washingand preconcentration unit feeding cleaner concentrate intoan existing downstream process Engineering reviewis neededfor interface compatibilityQ Whatisthe expected delivery timelinefrom order placementA Deliveryofastandardmodularplantis typically monthswith commissioningrequiring additional weeksonsite dependingonpreparationQ Are performance guarantees offeredA Yes we provide guaranteed throughput capacitywithin %ofTPH andrecoveryratesbasedonrepresentativefeed samples testedinourpilotplantQ Do youoffer aftersales technical supportA Global aftersales supportis available including remotediagnosticsviaSCADAa dedicated spare parts departmentand field serviceengineer dispatch