1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de producción agregada?? Para gerentes de planta y contratistas de ingeniería, La etapa de trituración primaria es a menudo la fuente de cuellos de botella críticos.. Los desafíos comunes incluyen:

Tiempo de inactividad excesivo para mantenimiento: Los cambios frecuentes de revestimiento y las reparaciones no planificadas detienen toda su línea de procesamiento, costando miles por hora en producción perdida.
Altos costos de piezas de desgaste: Rapid abrasion of crusher components in hard rock or abrasive feed materials leads to unsustainable consumable expenses.
Gradación de salida inconsistente: Fluctuations in feed size or hardness result in poor product shape and offspec material, forcing recrushing or reducing saleable product value.
Ineficiencia energética: Older crushing technology consumes disproportionate power per ton of output, impactando directamente su resultado final.
Rigidez para alimentar variaciones: The inability to handle occasional oversize material or varying moisture content causes blockages and system stress.

Is your primary crusher a constant source of operational friction and cost? What if your cornerstone equipment could deliver not just raw power, but predictable performance and lower costperton?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The Industrial Jaw Crusher is a heavyduty, compressiveforce primary crusher engineered for the first stage of size reduction in quarrying, minería, y operaciones de reciclaje de demolición. Its robust design is built to process the toughest materials, incluyendo granito, basalto, y hormigón reciclado.

Flujo de trabajo operativo:
1. Consumo de alimento: Material de gran tamaño de mina o cantera (arriba a 80% de apertura de alimentación de la trituradora) se carga en el alimentador vibratorio grizzly (opcional) which bypasses fines directly to the downstream circuit.
2. Trituración compresiva: El material ingresa a la cavidad de la matriz de mandíbula fija y móvil.. The elliptical motion of the movable jaw applies immense compressive force, breaking particles against the stationary jaw.
3. Ajuste de configuración de descarga: El tamaño del producto triturado se controla con precisión ajustando hidráulica o mecánicamente el espacio en el punto de descarga. (Configuración del lado cerrado).
4. Descargar & Transporte: El material clasificado sale por la parte inferior y se transporta a las etapas secundarias de trituración o cribado..

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para trituración primaria de alta capacidad de materiales duros., materiales abrasivos. Suited for stationary plants and mobile tracked setups.
Limitaciones: No diseñado para pegajoso, plastic materials without prescreening. Product shape is generally more angular compared to cone crushers; for final shaping, secondary crushing is typically required.

3. CARACTERÍSTICAS PRINCIPALES

Cámara de trituración profunda & Cinemática optimizada | Base técnica: Enhanced nip angle and longer stroke at feed opening | Beneficio operativo: Allows for larger feed size acceptance and delivers higher reduction ratios in a single pass | Impacto del retorno de la inversión: Reduces need for preblasting or secondary sizing steps, lowering total cycle cost

Construcción de marco resistente | Base técnica: Fabricado con placa de acero de alta calidad con puntos de tensión reforzados. | Beneficio operativo: Provides exceptional durability under maximum load conditions, resisting fatigue over decades of service | Impacto del retorno de la inversión: Minimiza el riesgo de falla catastrófica del marco., proteger el valor de los activos a largo plazo

Ajuste de palanca hidráulica & Sistema de compensación | Base técnica: Reemplaza las tradicionales placas de palanca mecánicas con cilindros hidráulicos. | Beneficio operativo: Enables remote adjustment of CSS for quick product grading changes and automatic uncrushing/clearing of blockages | Impacto del retorno de la inversión: Reduce el tiempo de inactividad para ajustes hasta en 70% and eliminates manual clearing hazards

Manganese Steel Jaw Dies with Interchangeable Profiles | Base técnica: Austenitic manganese steel workhardens under impact for extended service life; reversible/rotatable designs | Beneficio operativo: Maximizes wear material utilization before replacement; operators can match tooth profile to application (quarrying vs. reciclaje) | Impacto del retorno de la inversión: Extends mean time between replacements by 3050%, directly lowering consumable inventory costs

Sistema de engrase automatizado centralizado | Base técnica: Programmable lubrication unit servicing all key bearings via distribution lines | Beneficio operativo: Garantiza una lubricación óptima de los rodamientos en todas las condiciones de funcionamiento sin intervención manual. | Impacto del retorno de la inversión: Prevents premature bearing failure—a leading cause of major downtime—and reduces labor for daily maintenance checks

VBelt Drive with Flywheel Mass | Base técnica: Highinertia flywheels store energy on the return stroke to smooth out power demand peaks | Beneficio operativo: Maintains consistent crushing momentum under load fluctuations; reduces peak motor current draw | Impacto del retorno de la inversión: Lowers energy consumption per ton crushed by an average of 1520% compared to directdrive systems without flywheels

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Promedios de la competencia) | Industrial Jaw Crusher Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad / tiempo de actividad | 8590% (programado + tiempo de inactividad no programado) |> 94% availability documented over 5year period |> 5% mejora |
| Costo de piezas de desgaste por tonelada (Granito abrasivo) | $0.45 $0.55 Dólar estadounidense / ton crushed |> $0.32 $0.38 Dólar estadounidense / ton crushed |> ~30% reduction |
| Consumo de energía (kW per Ton Output) ~Hard Rock~| ~1.8 2.2 kWh/tonelada |> ~1.5 1.7 kWh/tonelada |> ~20% de mejora |
| Tiempo de ajuste de CSS (Mecánico vs Hidráulico)| Ajuste manual de cuñas (~48 horas) |> Ajuste hidráulico ( Arriba a 90% más rápido |

5.ESPECIFICACIONES TÉCNICAS

Gama de modelos & Capacidad: JC1200 through JC1800 series; rendimiento de 450 MT/hr up to 1,600 MT/hr depending on feed material and CSS setting.
Apertura de alimentación: Ranges from 1200mm x 830mm (47" incógnita 33") up to 1800mm x 1400mm (71" incógnita 55").
Requisitos de energía: Motor principal de la trituradora de 110 kW hasta 400 kilovatios (150 caballos de fuerza – 500 caballos de fuerza), dependiendo del tamaño del modelo.
Especificaciones de materiales: Main frame constructed from ST523 steel; jaw dies from premiumgrade Mn18Cr2 alloy steel; shaft from forged42CrMo4 alloy.
Dimensiones físicas & Peso: Approximate installed weight ranges from ~45 tonnes (JC1200) to ~130 tonnes (JC1800). Detailed foundation plans provided.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C (4°F a +113°F). Kits de sellado contra el polvo disponibles para entornos con mucho polvo.

6. ESCENARIOS DE APLICACIÓN

planta de trituracion primaria de cantera de granito

Desafío:
A large granite quarry faced frequent liner changes every six weeks on their existing jaw crusher due to extreme abrasiveness, causing over two days of production loss each time alongside high parts costs.

Solución:
Implementation of an Industrial Jaw Crusher equipped with Mn18Cr2 jaw dies optimized for abrasion resistance.

Resultados:
Field data shows wear life extended by over two months between scheduled changes—a >60% increase in service life—reducing annual downtime by approximately ten days while cutting wear part costs by an estimated $95k annually.

Construcción Urbana & Reciclaje de residuos de demolición

Desafío:
A C&D recycling facility struggled with unpredictable feed containing rebarreinforced concrete blocks causing regular jams in their primary crusher that required dangerous manual clearing operations.

Solución:
Deployment of a mobiletracked Industrial Jaw Crusher featuring a hydraulic toggle system with automatic release/reset functionality.

Resultados:
The hydraulic clearing system automatically dislodges tramp metal or uncrushables within minutes without operator intervention at the crusher inlet site safety incidents related to blockages were eliminated throughput increased by an average of eight truckloads per shift due to reduced stoppages.

7. CONSIDERACIONES COMERCIALES

Our pricing structure reflects build quality engineering support:

Niveles de precios
• Base Equipment Tier Includes core crusher standard motor drives basic tool kit
• ProductionReady Tier Adds integrated motor starter variable frequency drive automated greasing system dust suppression nozzles
• Turnkey Mobile Tier Complete tracked chassis independent prescreen hydraulic setting adjustment remote control capability

Características opcionales
• Hydraulic wedge lock system for faster die changes
• Rock breaker mounting boss package
• Extended capacity hopper module
• Advanced condition monitoring sensors

Paquetes de servicios
• Standard Warranty Comprehensive coverage includes parts labor first year
• Extended Protection Plan Covers major components years two through five
• Annual Performance Contract Includes scheduled inspections wear part audits guaranteed OEM parts pricing priority technical support

Financing Options Available through our partners including equipment leasing longterm rental purchase plans tailored capital expenditure cycles typical terms range from three seven years subject credit approval

8. Preguntas frecuentes

Q What are my options if my existing plant uses a different brand secondary cone crushers?
A Our industrial jaw crushers are designed standard discharge conveyors integrate seamlessly any downstream circuit We provide detailed interface drawings ensure compatibility belt widths speeds chute designs Your existing screening secondary crushing equipment will function normally often more efficiently due consistent primary product gradation

Q How does this impact my overall plant efficiency?
A By providing stable predictable primary reduction you minimize downstream bottlenecks Field data shows plants experience fewer surges secondary circuits leading smoother operation overall higher final product consistency This stability allows optimization subsequent stages maximizing total plant output

Q What typical installation timeline commissioning period?
A For stationary units installation foundation preparation typically requires weeks depending site conditions Commissioning supervised our engineers takes days involves calibration safety checks performance testing achieve rated throughput We provide detailed project plan coordination your team minimize disruption

P ¿Hay piezas de repuesto disponibles en todo el mundo??
A We maintain regional warehouse hubs North America Europe AsiaPacific ensuring critical wear parts bearings available within hours days not weeks Our online portal provides realtime inventory tracking direct ordering technical documentation download access authorized distributors worldwide network supports you locally regardless location purchase origin

Q Can this machine handle wet sticky claybearing materials effectively?
A While capable processing such materials we recommend prescreening scalping remove fines excess moisture prevent packing chamber For applications consistently high clay content we advise consultation our engineering team may recommend specific feeder modifications alternative primary crushing technology better suited those specific conditions