1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

La gestión de una cantera en Lagos presenta distintos obstáculos operativos que impactan directamente en sus resultados.. Are you contending with the high cost and logistical complexity of transporting primary crushed material to secondary processing? Is valuable production time lost to the slow, inefficient movement of material between fixed crushers and screens using wheel loaders? Do you face challenges with inconsistent feed to your final crushing stages, leading to suboptimal product gradation and equipment wear? The logistical bottlenecks, fuel consumption from multiple machine cycles, and underutilization of your primary crusher are not just inconveniences—they represent quantifiable losses in throughput, profit, y ventaja competitiva. What if you could streamline this critical link in your operation?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The solution is a TrackMounted Mobile Conveyor System specifically engineered for Lagos industrial quarry applications. This equipment creates a flexible, highcapacity link between your primary crushing station and downstream processing or stockpiling areas. El flujo de trabajo operativo es sencillo: 1) The conveyor positions directly under the primary crusher discharge; 2) Material is transported continuously over significant distances (p.ej., around berms, across haul roads); 3) It discharges directly into a secondary crusher hopper or onto a radial stockpiling conveyor. This system is designed for rapid repositioning to follow the face or adapt to changing site layouts. Its primary limitation is terrain; while highly mobile on tracks, it requires reasonable ground preparation for optimal stability on very soft or severely uneven ground.

3. CARACTERÍSTICAS PRINCIPALES

TrackMounted Mobility | Base técnica: Heavyduty hydrostatic crawler drives with independent control | Beneficio operativo: Your operators can reposition the entire conveyor system without auxiliary equipment, following the primary crusher’s advance or adjusting discharge points in minutes. | Impacto del retorno de la inversión: Eliminates need for a dedicated loading cycle machine, reducing fleet fuel and maintenance costs by an estimated 1825%.

HighCapacity Belt System | Base técnica: Chevronpatterned, multiply belt with impactresistant carcass driven by directdrive hydraulic motors | Beneficio operativo: Mangos afilados, abrasive granite aggregate at rates matching your primary crusher output (arriba a 800 TPH), minimizing spillage and belt wear common in Lagos quarry conditions. | Impacto del retorno de la inversión: Maintains consistent feed to secondary circuits, maximizing downstream equipment utilization and improving final product yield.

OnBoard Power Pack | Base técnica: Integrated Tier 4 Final/Tier 3 diesel generator set with sounddampened enclosure | Beneficio operativo: Provides autonomous power for all conveyor functions, eliminating dependence on external power sources or complex cable reels across the site. | Impacto del retorno de la inversión: Reduces setup time by over 60% and increases operational flexibility for remote or temporary stockpiling scenarios.

Remote Control & Telemetria | Base técnica: Industrialgrade radio remote for tramming and basic functions, with optional CANbus telemetry for belt speed monitoring and fault diagnostics | Beneficio operativo: Allows a single operator to safely position the conveyor from an optimal vantage point and monitor key performance data from the plant control room. | Impacto del retorno de la inversión: Enhances safety by removing personnel from hazardous zones near discharge points and enables predictive maintenance planning.

HeavyDuty Chassis & Tolva | Base técnica: Fabricated from hightensile steel with abrasionresistant liners at all wear points | Beneficio operativo: Withstands continuous impact from 150mm primary crushed rock without structural fatigue or premature failure. | Impacto del retorno de la inversión: Extends service life in harsh environments, reducing longterm capital replacement cycles and unscheduled downtime for structural repairs.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Wheel Loader Cycle) | TrackMounted Mobile Conveyor Solution | Ventaja (% mejora) |
| : | : | : | : |
| Material Transfer Efficiency| Intermittent, batchbased loading & transportación | Continuous material flow at fixed rate | Throughput increase of 3040% |
| Consumo de combustible por tonelada| Alto (multiple acceleration/deceleration cycles) | Bajo (single continuous drive system) | Fuel cost reduction of 2235% |
| Operator Labor Requirement| Dedicated loader operator + signalman often needed| Primarily remotecontrolled tramming & escucha| Direct labor allocation reduced by ~50% |
| Congestión del sitio & Riesgo de seguridad| Multiple machine interactions on haul routes| Fixed path, minimal intersecting traffic| Incident risk potential significantly lowered |

5. ESPECIFICACIONES TÉCNICAS

Capacidad/clasificación: Standard model rated at 800 Toneladas métricas por hora (MTPH) of granite aggregate (densidad aparente 1.6 t/m³).
Requisitos de energía: Selfcontained via a 129 kW diesel generator set. Optional electrification kit available for connection to 380V/50Hz site power.
Especificaciones de materiales: Main chassis – S355 structural steel; Tolva de alimentación & skirting – Hardox 450 wear plate; Conveyor belt – DINY grade rubber with SBR covers.
Dimensiones físicas: Working length (feed to discharge): 25 metros; Transport length/width/height: 16m x 3.2m x 3.8m; Track width: 500milímetros.
Rango de operación ambiental: Temperatura ambiente: 5°C a +45°C; Engine rated for continuous operation in high humidity; Dustprotected bearings and electrical components.

6. ESCENARIOS DE APLICACIÓN

Granite Quarry PrimarytoSecondary Linkage

Desafío: A major quarry near Lekki was experiencing bottlenecks where wheel loaders could not keep up with the primary jaw crusher output, causing the crusher to idle intermittently.
Solución: Implementation of a trackmounted mobile conveyor directly under the jaw crusher discharge, transporting material 80 meters to the secondary cone crusher feed hopper.
Resultados: Primary crusher utilization increased from ~75% to over 95%, achieving a net site throughput gain of approximately 180 TPH without adding additional crushing units.

laterita & Sandstone Stockpiling Operation

Desafío: A multiproduct site needed flexible stockpiling solutions for different product grades but had limited space for fixed conveyors.
Solución: Use of a mobile conveyor as a shiftable stacking unit fed by a screening plant.
Resultados: Ability to create four separate product stockpiles in a single shift without rehandling material, reducing product contamination and improving loadout speed for dispatch trucks.

7. CONSIDERACIONES COMERCIALES

Equipment is offered in three pricing tiers based on capacity and features:
Nivel estándar: Base model with core specifications as listed above.
Nivel Premium: Includes extended heavyduty wear package (revestimientos), advanced telemetry gateway for fleet management integration, and upgraded hydraulic cooling system.
Project Tier: Customizable lengths (up to 35m), specialized belt types (p.ej., heatresistant), and custom discharge hoods.

Optional features include magnetic head pulleys for metal detection/removal, variable speed drive for precise feed control, and fire suppression systems.
Paquetes de servicios completos disponibles:
1) Scheduled Maintenance Plan
2) Critical Parts Kitting & OnSite Storage
3) FullService Contract including regular liner replacement inspections
Financing options include straight capital purchase operating lease agreements tailored to project cash flow requirements

8.Preguntas frecuentes

Q1 Is this conveyor compatible with my existing primary crushing plant?
A1 Yes standard models are designed with adjustable feed heights adaptable hopper designs can be engineered as an optional extra ensure proper interface dimensions are provided during inquiry

Q2 How does implementation affect my current workforce operations?
A2 The system typically reallocates labor rather than eliminates it Loader operators can be trained on remote control operation maintenance protocols Field data shows teams adapt within one week

Q3 What is the expected operational availability?
A3 With proper scheduled maintenance industry testing demonstrates availability rates exceeding92% based on annual operating hours Key is adherence recommended service intervals particularly track tension belt alignment

Q4 Can it handle heavy rainfall common during Lagos wet season?
A4 Critical components are IPrated against water ingress belts are designed shed water effectively However operations during torrential downpours may require temporary pausing manage slurry material buildup

Q5 Are spare parts readily available locally?
A5 We maintain strategic inventory critical wear items Lagos including belts idlers hydraulic hoses Longer lead time structural components stocked regionally average parts delivery within72 hours

Q6 What typical returnoninvestment period should expect?
A6 Based commercial deployments similar sites payback periods range24 months36 months depending specific fuel labor costs throughput gains achieved Your operational data can used generate precise projection

Q7 Does financing cover installation commissioning?
A7 Yes project financing packages can include costs associated initial setup commissioning training conducted our field engineers ensure optimal performance from day one