1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de producción agregada?? Para directores de planta y especialistas en adquisiciones, Los desafíos principales en la trituración primaria a menudo se manifiestan en tres áreas críticas.:

Tiempo de inactividad no programado: Bearing failures or component wear in your primary crusher can halt your entire processing line, costando miles de dólares por hora en producción perdida y mano de obra inactiva.
Costos de mantenimiento crecientes: Are you constantly budgeting for highwear part replacements and reactive repairs, struggling to forecast your true cost per ton?
Alimentación inconsistente & Producción: Do fluctuations in feed size or material hardness create bottlenecks, leading to suboptimal throughput and uneven product gradation?

La pregunta central se convierte en: how do you secure a primary crushing solution that delivers not just raw power, but predictable performance and controlled operational expense?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

La trituradora de mandíbulas Nordberg C150 es una trituradora de servicio pesado., Trituradora primaria de palanca única diseñada para las aplicaciones de minería y canteras más exigentes. It is designed as the first stage in a multistage reduction process, handling large feed material directly from the mine face or quarry shot pile.

Flujo de trabajo operativo:
1. Consumo de alimento: Gran roca volada (hasta 40”/1000 mm) se carga en el alimentador vibratorio grizzly (opcional), que evita las multas para aumentar la capacidad primaria.
2. Trituración Primaria: El material entra en lo profundo, cámara de trituración sin asfixia. A long stroke and aggressive nip angle ensure high reduction ratio, breaking rock efficiently at the first stage.
3. Descargar & Transporte: Crushed product is discharged at the bottom of the chamber onto a main conveyor belt for transport to secondary crushing or stockpiling.

Ámbito de aplicación: Ideal para plantas de trituración primaria estacionarias en minería de roca dura, canteras de granito/basalto, and largescale industrial mineral operations.
Limitaciones: Not designed as a standalone finished product solution; requires secondary/tertiary stages for most aggregate specifications. Not suitable for recycling applications with high rebar content without specific configurations.

3. CARACTERÍSTICAS PRINCIPALES

Robust Frame Design | Base técnica: Fabricated steel plate structure with reinforced stress points | Beneficio operativo: Proporciona durabilidad a largo plazo bajo carga cíclica., resisting fatigue and frame deflection | Impacto del retorno de la inversión: Extended structural lifespan eliminates risk of catastrophic frame failure, proteger la inversión de capital.
Gran apertura de alimentación & Cámara profunda | Base técnica: 59"x 60" (1400x1200mm) nominal feed opening with a deep symmetrical crushing chamber | Beneficio operativo: Accepts large feed blocks, reduce el riesgo de puente, and ensures consistent high capacity | Impacto del retorno de la inversión: Maximizes load efficiency for haul trucks and shovels, improving upstream logistics.
Sistema de retención de matrices de mandíbula fija | Base técnica: Wedgebased mechanical locking system without backing material | Beneficio operativo: Permite rápido, safe jaw die changes—industry testing demonstrates changeout times reduced by up to 30% | Impacto del retorno de la inversión: Reduce los costos de mano de obra por evento de mantenimiento y aumenta la disponibilidad de la planta..
Base de motor integrada & Cubiertas del volante | Base técnica: Placa base unificada para trituradora, motor, and drives with factoryaligned mounting points | Beneficio operativo: Simplifica la instalación, reduce la huella, and improves drive guard safety compliance | Impacto del retorno de la inversión: Lowers installation engineering and civil work costs by an estimated 1520%.
Interfaz de automatización basada en PLC | Base técnica: Standardized connectivity for setting adjustment (CSS), wear monitoring, and lubrication system control | Beneficio operativo: Your operators can integrate crusher data into plantwide SCADA systems for proactive management | Impacto del retorno de la inversión: Permite la programación de mantenimiento predictivo, preventing unplanned stops.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Promedio) | Solución Nordberg C150 | Ventaja (% mejora) |
| : | : | : | : |
| Disponibilidad mecánica (Objetivo) | 9092% | 95%+ | >5% aumento del tiempo de producción |
| Jaw Die Lifetime (Granito abrasivo) | ~120.000 toneladas | ~150.000 toneladas (Field data shows consistent results)| ~25% longer service life |
| Eficiencia energética (kWh/tonelada) Varía según el material.. Baseline established from industry averages. Los datos de campo muestran mejoras de 58% in comparable duty cycles due to optimized kinematics.| 5% a 8% reducción del consumo energético específico |
| Instalación & Tiempo de puesta en servicio (Semanas) For a complete station with feeder & discharge conveyor.| 1 Week reduction due to modular design |

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: 440 1,660 STPH (400 1,510 MTPH), dependent on feed material properties and closed side setting (CSS).
Apertura de alimentación: 59"x 60" / 1,400 incógnita 1,200 milímetros (W x D).
Requisito de energía: 300 kilovatios / 400 Motor eléctrico HP estándar.
Peso de la trituradora (Básico): Aproximadamente 104,000 libras / 47,000 kilos.
Especificaciones de materiales: Estructura principal de acero fabricado.; jaw dies available in several manganese steel grades; eje de acero aleado forjado.
Key Dimension (Aprox.): Altura: 15’9” / 4.8metro; Longitud: 19’4” / 5.9metro; Width excluding motor): 10’10” / 3.3metro
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +40°C (4°F a +104°F). Special lubricants and heating/cooling systems available for extreme conditions.

6. ESCENARIOS DE APLICACIÓN

Hard Rock Copper Mine Expansion

Desafío: An existing SAG mill circuit was bottlenecked by inconsistent primary crusher output from an aging machine,
leading to frequent mill starvefeed conditions.
Solución:
Installation of two Nordberg C150 jaw crushers in parallel configuration with automated feed distribution.
Resultados:
El rendimiento de la planta aumentó en
22%, logrando
a sustained
2,
800 MTPH feed rate to milling.Crusher availability remained above
96%
over the first
18 meses de operación.

Mejora de la cantera de agregado de granito

Desafío:
High wear costs on competitor jaw plates were causing quarterly downtime events,
with unpredictable cost per ton.Feed size variation led to occasional chamber packing.
Solución:
Replacement with a single Nordberg C150,
utilizing optional MX jaw die alloy composition.
Resultados:
Jaw die service life extended from
90,
000 a
135,
000 tons.Cost per ton for primary wear parts reduced by
28%.The deep chamber design eliminated bridging events entirely.

7. CONSIDERACIONES COMERCIALES

The Nordberg C150 is offered under a tiered commercial structure:

Paquete de equipo básico: Incluye trituradora,
motor,
conduce,
and standard lubrication system.Pricing is projectquoted based on final specification.

Características opcionales:
Motor starters & arranques suaves.
Different jaw die metallurgy profiles(MX,
Quattro).
Sistema de regulación de configuración automatizado(ASRi).
Dust suppression spray bars or full encapsulation kit.

Paquetes de servicios:
1.Plan de mantenimiento preventivo:Inspecciones programadas,
descuentos en repuestos,
and priority support.
2.Performance Agreement:Guranteed wear part lifetime metrics(tonelaje),
with monitoring services included.Financing Options:
Arrendamiento de capital,
arrendamiento operativo,
and rentaltoown structures are available through our financial partners typically over
36
a
60month terms.Total project financing including installation can be arranged.

8.Preguntas frecuentes

q:What are the foundation requirements for installing this machine?
A:The integrated motor base reduces but does not eliminate substantial concrete foundation needs.Detailed civil engineering drawings are provided with purchase.Allow approximately
250 cubic meters of reinforced concrete based on soil bearing capacity reports.

Q.How does this model handle tramp metal events?
A.The toggle plate is designed as a sacrificial component.In case of an uncrushable object it will fracture protecting the main shaft bearings.Replacement is a straightforward procedure minimizing downtime compared to shaft repair.

Q.Can we use existing feeders conveyors with this new crusher?
A.Compatibility depends on capacity ratings geometry.Prepurchase our engineering team will review your existing layout drawings provide an integration assessment at no cost ensuring fitforpurpose implementation

P. ¿Cuál es el nivel de ruido operativo esperado??
A.Sound power levels typically measure between115
120 dB(A)
at one meter during operation.We recommend acoustic enclosures if operating near residential areas detailed specifications are available

Q.Are training programs provided for our maintenance crew?
A.Y es.Commissioning includes onsite operator maintenance training.We also offer advanced diagnostic training at regional service centers focused on wear part management predictive maintenance techniques

Q.What warranty terms apply?
A.The standard warranty covers defects in materials workmanship for24 months from commissioning or36 months from shipment whichever occurs first.Extended warranty options are available