1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are escalating operational costs and unpredictable downtime eroding your quarry or mine’s profitability? Primary crushing bottlenecks can cascade into costly inefficiencies across your entire processing line. Considere estos desafíos comunes:
Tiempo de inactividad excesivo para mantenimiento: Frequent liner changes and mechanical adjustments halt production, costando miles por hora en rendimiento perdido.
Paradas no planificadas por Tramp Metal: Las trituradoras desprotegidas frente a material no triturable provocan daños catastróficos, resulting in days of repair and parts replacement.
Gradación de producto inconsistente: Fluctuations in feed size or hardness create an uneven discharge, sobrecarga de cribas y trituradoras aguas abajo, reducing overall plant efficiency.
Altos costos operativos: Rising energy consumption per ton and short component lifecycles directly impact your bottom line.

¿Es su trituradora principal un activo confiable o un pasivo recurrente?? The solution lies in selecting a jaw crusher engineered not just for power, but for predictable performance and total cost of ownership.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

La trituradora de mandíbulas JC5000 es una trituradora de alta capacidad., singletoggle primary crushing station engineered for the most demanding mining, cantera, and largescale construction recycling applications. Its robust design focuses on delivering maximum availability and the lowest cost per ton in its class.

Flujo de trabajo operativo:
1. Alimentar & Pre-selección: Runofmine or quarryrun material is directed into the large capacity vibrating grizzly feeder (opcional), which bypasses fines to increase effective crushing capacity.
2. Reducción Primaria: Material enters the deep crushing chamber of the JC5000 Jaw Crusher, where a powerful elliptical motion applies compressive force against a fixed jaw plate.
3. Descarga controlada: The crushed product exits at the bottom of the chamber, con tamaño determinado por la configuración del lado cerrado (CSS), adjustable via a hydraulic toggle system.
4. Plant Integration: The consistent output is conveyed to secondary crushing or screening stages for further processing.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para roca dura (granito, basalto), minerales abrasivos, and shot rock. Suited for stationary primary crushing stations requiring throughputs from 750 a 1,500 mtph depending on material and settings.
Limitaciones: Not designed for sticky or clayrich materials without prescreening. Requires a stable concrete foundation and appropriate feed equipment sized to match its inlet capacity.

3. CARACTERÍSTICAS PRINCIPALES

Palanca hidráulica & Sistema de ajuste | Base técnica: Los cilindros hidráulicos de doble acción reemplazan las placas de palanca mecánicas | Beneficio operativo: Permite seguridad, rapid CSS adjustment and provides automatic overload protection by releasing to clear blockages | Impacto del retorno de la inversión: Reduce el tiempo de inactividad del ajuste hasta en 80% en comparación con los sistemas de cuñas manuales; previene daños mayores causados ​​por materiales indestructibles.

Cámara de trituración simétrica profunda | Base técnica: Optimized nip angle and long vertical travel at the feed opening | Beneficio operativo: Promotes rockonrock attrition in the upper chamber, reduces wear on lower sections, and enhances throughput | Impacto del retorno de la inversión: Extends jaw plate life by an estimated 1525%, reducing consumable costs and changeout frequency.

Rodamientos de rodillos esféricos de servicio pesado | Base técnica: Largediameter bearings housed in precisionmachined pitman and frame seats | Beneficio operativo: Supports high radial and axial loads from tough crushing cycles with minimal heat generation | Impacto del retorno de la inversión: Increases bearing service life under shock loading; Los datos de campo muestran una 30% improvement in mean time between failures versus standard designs.

Base de motor integrada & Protector de cinturón | Base técnica: Unified steel fabrication that houses crusher motor, vbelt drive, and guards | Beneficio operativo: Eliminates misalignment during installation/transport; provides safer, easier access for maintenance | Impacto del retorno de la inversión: Cuts installation time by approximately two days; reduces longterm vibrationrelated wear on drive components.

Wedge Lock Jaw Plate Fastening System | Base técnica: Mechanically locked wedges secure front and rear jaw plates without backing material | Beneficio operativo: Allows fast plate changes with standard tools; creates a secure fit that minimizes plate shifting under load | Impacto del retorno de la inversión: Reduces liner changeout time by half compared to traditional bolted systems.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Competitor Averages) | Solución de trituradora de mandíbulas JC5000 | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad (tiempo de actividad) | ~8590% (programado & paradas no programadas) |> 94% (based on telemetry data) |> 5% aumento de horas productivas |
| Eficiencia Energética (kW por tonelada) | Línea de base = 100% (varies by application) |> 1215% reduction per ton crushed |> 1215% lower energy cost |
| Vida útil de la placa de la mandíbula (Roca abrasiva) ~500 Mtons| Línea de base = 100% |> Extended wear profile increases life ~20% |> ~20% reduction in consumable cost |
| Overload Recovery Time (Claro) ~48 horas| Manual clearing required |> Hydraulic toggle reversal clears most jams in Up to 90% faster recovery |

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1,500mm x 1.200 mm (59" incógnita 47")
Tamaño máximo de alimentación: 1,050milímetros (41")
Recommended Closed Side Setting Range: 150mm 300 mm (6" 12")
Rango de capacidad: Arriba a 1,500 mtph dependent on material type & CSS
Requisito de potencia de accionamiento: 200 kilovatios / Up to VSD compatible
Peso Total (Solo trituradora): Aproximadamente 86 montones
Especificaciones clave de materiales: Estructura de acero fabricado de alta resistencia; Manganese steel jaw plates; Forged alloy steel eccentric shaft.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C (4°F a +113°F). Kits de sellado contra el polvo disponibles para ambientes áridos.

6. ESCENARIOS DE APLICACIÓN

Proyecto de Ampliación de Cantera de Granito

Desafío: Una operación existente necesitaba aumentar el rendimiento del circuito primario mediante 40% without expanding its physical footprint or secondary circuit. The incumbent crusher could not achieve higher capacity without unacceptable vibration and premature wear.
Solución: Installation of one JC5000 Jaw Crusher as the new primary unit with an optimized feeder setup.
Resultados: El rendimiento aumentó en 42%. The consistent product gradation reduced cycling in the secondary cone crushers. Plant managers reported a 22% decrease in specific energy consumption at the primary stage within the first year.

Iron Ore Processing Plant Upgrade

Desafío: Unplanned downtime due to tramp metal incidents was causing an average of three major stoppages annually at this site’s primary crush station.
Solution Replacement with a JC5000 equipped with its integrated hydraulic overload protection system.
Results In two years of operation zero catastrophic events have occurred from tramp metal Hydraulic clearing activated four times preventing an estimated 14 days of downtime saving over $350k in lost production

7 CONSIDERACIONES COMERCIALES

The JC5000 Jaw Crusher is offered as part of several commercial packages:

Niveles de precios:
Tier A Base Unit includes crusher motor base belt guards basic tooling
Tier B Plant Ready includes integrated motorized feeder skid structure walkways ladders
Tier C Turnkey includes full electrical control package dust suppression starter package

Características opcionales:
Heavy duty grizzly feeder with fines bypass conveyor
Automatic grease lubrication system
Remote monitoring telemetry package for CSS amp draw bearing temps

Paquetes de servicios:
Standard Warranty months parts labor
Extended Service Plan years including scheduled inspections wear part discounts
Full Maintenance Contract covers all parts labor inspections fixed annual fee

Financing Options available through partner institutions include capital lease operating lease or leaseto own structures typically ranging from months

8 Preguntas frecuentes

What are my foundation requirements for the JC5000?
Detailed civil drawings are provided A reinforced concrete foundation designed for dynamic loads exceeding tons is required We provide full load data specifications

Can I use existing feeders conveyors with this crusher?
Compatibility depends on their rated capacity Our engineers can review your existing layout The JC inlet requires proper feed distribution which may necessitate feeder modifications

How does hydraulic overload protection work compared shear pins?
The hydraulic toggle uses pressurized nitrogen accumulators When an uncrushable object is encountered pressure increases releasing cylinders allow movement then automatically reset No components need replacement unlike broken shear pins minimizing restart time

What is your expected delivery lead time?
For standard configuration units lead time is typically weeks from order confirmation Long lead items like custom motors may affect this Expedited manufacturing options are sometimes available

¿Ofrecen garantías de rendimiento??
Yes we offer guaranteed minimum throughput capacities based on agreed feed material testing These are contractually defined prior to purchase