1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Se enfrenta a costos operativos crecientes y tasas de recuperación impredecibles en su operación minera de oro de alto volumen?? Gestionar un 500 El rendimiento de TPH presenta distintos desafíos que impactan directamente sus resultados. Los puntos débiles comunes incluyen:
Alto consumo de agua & Gestión de relaves: El lavado y el cribado ineficientes pueden consumir millones de litros diarios, creando costosas obligaciones en materia de abastecimiento de agua y estanques de relaves.
Tiempo de inactividad frecuente para mantenimiento: Inferior plant construction and component wear lead to unscheduled stops, halting your entire processing line and costing thousands per hour in lost production.
Inconsistent Recovery of Fine Gold: Standard scrubbers and screens often fail to effectively liberate and capture fine gold particles, dejando un valor significativo en sus relaves.
Altos costos laborales operativos: Plants requiring constant manual oversight for feed control, bloqueos, or adjustments increase your workforce expenses and exposure to safety risks.
Escalabilidad & Integration Issues: Modular plants that don't integrate smoothly with existing crushing or downstream circuits create bottlenecks and limit future expansion.

Is your current solution maximizing recovery while minimizing water, energía, y costos laborales? Can your plant sustain 500 TPH throughput with predictable availability? The specification of your washing plant is a critical determinant of longterm project profitability.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Este producto es resistente., modular 500 TPH Gold Mining Washing Plant designed for alluvial, al borde de la supervivencia, o depósitos de roca dura erosionados. Engineered as a complete preconcentration and scrubbing unit, it prepares material for downstream gold recovery processes such as centrifugal concentrators or sluices.

Flujo de trabajo operativo:
1. Alimentación primaria & especulación: Runofmine (memoria de sólo lectura) material is fed via hopper or conveyor into a robust scalping screen to remove oversize rocks (+75milímetros) before the scrubbing stage.
2. Intensive Attrition Scrubbing: The sub75mm material enters a largediameter, longlength scrubber where highenergy impellers break down claybound conglomerates and thoroughly clean mineral surfaces.
3. Evaluación primaria & Clasificación: Discharged scrubber pulp is processed over vibrating screens to separate the target fraction (p.ej., 10mm to +1mm). Highpressure spray bars ensure effective separation.
4. Secondary Fine Recovery (Opcional): Screen undersize can be routed to a hydrocyclone or spiral classifier pack to deslime and further concentrate fine goldbearing material.
5. Almacenamiento de productos: Sized and cleaned fractions are conveyed to designated stockpiles for efficient feed to downstream recovery circuits.

Ámbito de aplicación & Limitaciones:
Ideal para: Operaciones aluviales a gran escala, depósitos eluviales con contenido de arcilla, saprolítico (resistido) hard rock material requiring aggressive preparation.
Limitaciones: No es una solución de recuperación independiente; requires downstream gold extraction units. El tamaño de alimentación suele estar limitado a 200 mm.. Performance is dependent on specific feed characteristics such as clay content and moisture.

3. CARACTERÍSTICAS PRINCIPALES

Módulo de fregado de servicio pesado | Base técnica: Oversized shaft with proprietary Nihard lifters in a long drum design | Beneficio operativo: Ensures complete disintegration of claybound ore and maximum particleonparticle scrubbing within a single pass | Impacto del retorno de la inversión: Increases overall gold liberation yield by an estimated 515%, reducing paymetal loss to tailings.

Diseño modular BoltTogether | Base técnica: Fabricated from hightensile steel with precision jigbored connection points | Beneficio operativo: Permite un montaje rápido en el sitio con soldadura mínima., reduciendo el tiempo de instalación hasta 40% en comparación con plantas fabricadas en el campo | Impacto del retorno de la inversión: Una puesta en servicio más rápida se traduce en ingresos por producción más tempranos.

Configuración avanzada de la plataforma de pantalla | Base técnica: Multiplataforma, highGforce linear motion screens with polyurethane or rubber modular panels | Beneficio operativo: Provides highly efficient sizing with reduced blinding, even with sticky clays; panels can be changed individually in under 15 minutos | Impacto del retorno de la inversión: Lowers screen media replacement costs by ~30% and increases screening availability.

Sistema Integrado de Reciclaje de Agua | Base técnica: Designed for closedcircuit operation with thickener or settling pond integration | Beneficio operativo: Dramatically reduces fresh water makeup requirements—field data shows reductions of up to 70% are achievable | Impacto del retorno de la inversión: Cuts water procurement costs and minimizes environmental licensing complexity.

Grasa centralizada & Sistema de lubricación | Base técnica: Automated manifold supplying all major bearing points from a single station | Beneficio operativo: Permite seguridad, routine maintenance in under 30 minutes without exposing personnel to moving parts | Impacto del retorno de la inversión: Garantiza la longevidad del rodamiento., previene fallas costosas, and enhances site safety compliance.

Robust Structural Support Frame | Base técnica: Lattice beam design engineered for dynamic loads exceeding standard static calculations by a factor of 4x | Beneficio operativo: Eliminates structural fatigue cracking and vibration issues common in hightonnage applications | Impacto del retorno de la inversión: Provides a 20+ year structural service life under continuous operation.

Conducción inteligente & Paquete de control | Base técnica: Variadores de frecuencia (VFD) on scrubber and conveyor motors with integrated PLC monitoring | Beneficio operativo: Allows softstart capabilities and precise speed adjustment to optimize process for varying feed conditions; provides amp/tonnage data for operators | Impacto del retorno de la inversión: Reduce la demanda máxima de energía (lowering utility tariffs) and optimizes specific energy consumption per ton processed.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria para 500 Planta TPH | Our OEM Factory Washing Plant Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad Anual| 8588% (aprox. 4555 days downtime) | 92%+ (aprox. 29 days downtime)| +5% a +8% Disponibilidad |
| Consumo de agua por tonelada| ~1.5 2 m³/tonelada procesada (circuito abierto)| <0.8 m³/tonelada procesada (closedcircuit ready)| Arriba a 60% Reducción |
| Vida útil del revestimiento del fregador| Chrome White Iron – 46 meses| Proprietary Alloy – 1012 meses| ~100% Increase |
| Instalación & Tiempo de puesta en servicio| 1620 semanas en el sitio| 1012 semanas en el sitio| ~40% más rápido |
| Fine Gold Recovery Efficiency (100 malla)| Altamente variable; a menudo 70% reporting to concentration stage.| Significant reduction in initial losses. |

5. ESPECIFICACIONES TÉCNICAS

Capacidad de diseño: Nominal 500 toneladas métricas por hora (TPH) of 200mm feed material at a bulk density of ~1.6 t/m³.
Requisitos de energía: Carga total conectada aproximadamente 650750 kilovatios (dependiente de la configuración). Primary supply recommended at 1000V /50Hz or as specified.
Especificaciones de materiales:
Acero estructural: S355JR
Carcasa del tambor del depurador & levantadores: Acero resistente a la abrasión (>400 BHN) / Optional Nihard castings
Screen Decks/Chutes/Launders:: Wear plates ≥AR400; replaceable liners in AR500
Cinta transportadora:: EP630/4 mínimo
Dimensiones físicas (Modular):
Módulo depurador (LxAnxAl): ~16m x 5m x .5m
Módulo de Detección:: ~12m x 0,5m x 0,5m
Feed/Discharge Conveyors:: Longitudes variables; standard width = mm
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +50°C. Dust suppression spray system included as standard.

6. ESCENARIOS DE APLICACIÓN

Operación aluvial a gran escala en África occidental |

Desafío:: A mine processing deeply weathered gravels faced severe clay blinding in their existing trommel screens, causing hourly cleanout stops and an estimated fine gold loss exceeding % through inefficient classification.
Solución:: Implementation of this OEM factorybuilt washing plant featuring the intensive attrition scrubber followed by linear motion screening decks with highpressure spray bars.
Resultados:: Clay blinding was eliminated, allowing continuous operation at design capacity of TPH without manual intervention. Combined with optimized hydrocyclones for desliming overall project recovery increased by percentage points within the first quarter

Weathered Hard Rock (saprolita) Processing in South America |

Desafío:: Transitioning from hard rock milling oxide ore required effective scrubbing liberation without over grinding the fragile saprolite which contained valuable coarse gold particles prone sluicing
Solución:: The modular washing plant was configured lower rotational speed scrubber longer retention time gentle but thorough cleaning followed precise screening separate plus fraction direct gravity circuit minus fraction cycloning
Resultados:: achieved near complete liberation while preserving natural particle size coarse gold enabling simple efficient downstream gravity recovery circuit overall processing cost per ton reduced compared traditional crushing milling route

Mine Development Contractor Specializing FastTrack Projects |

Desafío:: Needed reliable high capacity pre concentration plant that could be deployed within weeks new site minimal civil works quickly demobilized project end reduce client capital exposure
Solución:: Selected this bolt together modular washing plant due its proven rapid installation timeline standardized containerized electrical packages precommissioned factory
Resultados:: Successfully commissioned three separate projects under month contract each from delivery site first production demonstrating model repeatable scalable deployment significantly enhancing contractor competitive bidding position

CONSIDERACIONES COMERCIALES

Pricing tiers are structured around core configuration scope:

Base Plant Tier Includes primary feed hopper scalping screen heavy duty scrubber primary sizing screen product conveyors walkways ladders basic PLC control panel Priced competitively as turnkey module

Enhanced Recovery Tier Adds secondary fine screening deck hydrocyclone cluster sump pump package advanced instrumentation monitoring Priced additional representing significant uplift recovery efficiency

Full Closed Loop Tier Incorporates slurry distribution system thickener clarified water return pumps comprehensive automation package Requires detailed site assessment priced project specific basis

Optional Features High frequency screen deck final rinsing sand product ceramic lined slurry pumps remote telemetry access real time performance data

Service Packages Extended warranty years parts labor Annual inspection maintenance contracts Onsite operator training programs Inventory consignment kits critical wear parts

Financing Options Available through partnered financial institutions include equipment leasing structures trade existing assets flexible payment terms aligned with project cash flow timelines

Preguntas frecuentes

What upstream crushing requirements are needed for this TPH washing plant The plant designed handle nominal feed size maximum mm ideally requires consistent feed from primary secondary crushing circuit ensure optimal performance scrubber screening decks

Can the plant be modified handle different mineral sands like chromite iron ore Yes core scrubbing sizing modules can be adapted specific gravity particle size distribution other minerals Consult engineering team application review required modifications spray patterns screen apertures etcetera

What typical operational workforce required run this plant Designed highly automated requiring personnel per shift oversee feed monitor systems perform routine checks significantly reducing labor intensity compared older technology plants

How does OEM factory build ensure quality over site assembled construction Manufacturing controlled environment allows precision jig boring superior welding quality comprehensive pre shipment testing individual modules This results better alignment faster installation higher long term structural integrity verifiable through dimensional reports test certificates supplied delivery

What lead time expected from order placement commissioning Lead times vary based configuration current production schedule Typically range between months ex works Expedited options may available additional cost includes sea freight delivery basic civil drawings foundation plans support timely implementation