1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are you scaling your gold mining operation and finding that your material washing and recovery processes are the bottleneck? Alimentación inconsistente, high fines loss, excessive water consumption, y el tiempo de inactividad no planificado erosiona directamente sus márgenes de beneficio. Considere estos desafíos comunes:
Inconsistencia de rendimiento: Can your current plant reliably handle 500 Tph of variable claybound or alluvial ore without frequent clogging or bypassing?
Gold Loss in Fines: Are you seeing measurable precious metal values reporting to your tailings due to inefficient scrubbing and screening?
Costos operativos excesivos: How much are you spending on water procurement, recycling systems, and manual intervention to keep your washing stages operational?
Alto tiempo de inactividad por mantenimiento: Is abrasive wear on scrubber liners and screen decks causing weekly shutdowns, delaying your production schedule?

Un robusto 500 Tph gold mining washing plant is not merely an addition; it is a critical system for liberating gold and ensuring downstream recovery efficiency. The right design addresses these pain points directly.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Este producto es un completo, modular 500 planta de lavado de oro tph, engineered for the primary scrubbing, descomposición de la arcilla, desliming, and size classification of goldbearing ores. It serves as the essential preparation stage ahead of gravity concentration or leaching circuits.

Flujo de trabajo operativo:
1. Alimentación primaria & Depuración: Runofmine material is fed into a heavyduty scrubber, where highimpact paddles aggressively break apart clay conglomerates and cemented gravels to liberate gold particles.
2. Evaluación primaria & Eliminación de residuos: Washed material discharges onto a vibrating screen. Oversize barren rock (+75milímetros) is typically conveyed to waste.
3. Lavado Secundario & Clasificación: The undersize reports to a secondary washing trommel or screen deck for further rinsing and precise separation into key size fractions (p.ej., +2mm for gravity feed, 2mm for advanced recovery).
4. Slurry Management & Reciclaje de agua: Fine slurry from the process is channeled to a settling system or hydrocyclone bank, with clarified water recirculated to significantly reduce fresh water demand.

Ámbito de aplicación & Limitaciones:
Ideal para: Alluvial/eluvial deposits, operaciones mineras de placer, and hard rock ores with significant clay content requiring attrition.
Limitaciones: Not a standalone recovery device; requires integration with downstream gold concentration systems (p.ej., concentradores centrífugos, esclusas). Primary crushing may be required ahead of the plant for very large feed material.

3. CARACTERÍSTICAS PRINCIPALES

Módulo de fregado de servicio pesado | Base técnica: Hightorque rotor with Nihard wear plates | Beneficio operativo: Consistent breakdown of tough clay matrices without bogging down | Impacto del retorno de la inversión: Mantiene el rendimiento del diseño de 500 Tph on difficult feeds, preventing costly bypasses

Tiered Screening System | Base técnica: Multistage polyurethane screen decks with adjustable spray bars | Beneficio operativo: Efficient removal of waste rock and precise classification of paydirt | Impacto del retorno de la inversión: Optimizes feed grade to downstream recovery units, increasing overall gold yield

Intelligent Water Management | Base técnica: Closedloop circuit with highcapacity settling ponds/cyclones | Beneficio operativo: Reduces fresh water consumption by up to 80% through recycling | Impacto del retorno de la inversión: Drastically lowers water procurement costs and simplifies environmental permitting

Diseño de patín modular | Base técnica: Preassembled modules on heavyduty Ibeam skids | Beneficio operativo: Rapid deployment and installation onsite with minimal civil works | Impacto del retorno de la inversión: Cuts plant commissioning time by weeks, acelerando el tiempo de producción

Engrase centralizado & Escucha | Base técnica: Automated lubrication points and vibration sensor pads on critical units | Beneficio operativo: Enables proactive maintenance scheduling based on condition monitoring | Impacto del retorno de la inversión: Reduce el tiempo de inactividad no planificado hasta en 30% and extends component lifespan

Especificación de material resistente a la abrasión | Base técnica: AR400 steel at transfer points, polyurethane lining in slurry launders | Beneficio operativo: Withstands constant abrasive wear from sand and gravel flow | Impacto del retorno de la inversión: Lowers annual parts replacement costs by an average of 25% versus materiales estándar

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (500 Clase Tph) | Nuestro 500 solución de planta de lavado de minería de oro tph | Ventaja (% Mejora) |
| : | : | : | : |
| Consumo de agua (m³ por tonelada procesada) | 3.0 4.0 m³/Ton (circuito abierto)¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾| 50% Reducción |
| Material Availability (tiempo de actividad %)³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻| ~8590% (due to wear/maintenance)³⁻³⁻³⁻₃₃₃₃₃₃₃₃₃₃| >93% (with robust design & escucha)₂₂₂₂₂₂₂₂₂₂| +35 Puntos porcentuales |
| Fines Recovery Efficiency (% sub2mm retained)4̶4̶4̶4̶4̶4̶4̶4̶4̶| ~9295% in dynamic screening conditions5̅5̅5̅5̅5̅5̅5̅5̅5̅| >98% via optimized deck geometry & spray patterns6̈6̈6̈6̈6̈6̈6̈6̈6̈| +36 Puntos porcentuales |
| Installation Time (Semanas desde la entrega)7̃7̃7̃7̃7̃7̃7̃7̃7̃| 812 weeks for field assembly8̂8̂8̂8̂8̂8̂8̂8̂8̂| 46 weeks for modular skid connection9̀9̀9̀9̀9̀9̀9̀9̀9̀| ~50% más rápido |

Nota: Field data shows consistent improvements based on operational audits from comparable installations.

5. ESPECIFICACIONES TÉCNICAS

Capacidad de diseño: 500 toneladas métricas por hora (Tph), nominal throughput on material with <30% contenido de arcilla.
Requisitos de energía: Carga total conectada aproximadamente 650750 kilovatios (dependent on conveyor length). Requires dedicated HV substation.
Especificaciones de materiales:
Scrubber Shell & caídas: Mild steel with AR400 replaceable liners.
Cubiertas de pantalla: Paneles modulares de poliuretano.
Soportes estructurales: Heavyduty hotrolled steel sections.
Slurry Launders & Tanks: Abrasionresistant steel or HDPE lined.
Dimensiones físicas (Modular):
Módulo depurador: Largo 12m x Ancho 6m x Alto 5m
Primary Screen Module: L15m x W4m x H6m
Water Tank/Sump Module: Variable configurations available.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +50°C. Dust suppression sprays are standard; full enclosure kits are optional.

6. ESCENARIOS DE APLICACIÓN

Operación de oro aluvial de África occidental

Challenge A largescale placer mine was losing fine gold due to inefficient scrubbing of lateritic clays and poor screening fidelity at high tonnage.
Solution Implementation of this modular 500 Tph washing plant featuring an extended retention scrubber and twostage precision screening.
Results Plant achieved consistent throughput of 520 Tph. Downstream gravity recovery saw a measured 18% increase in overall yield due to better liberation and classification.

South American Eluvial Deposit Expansion

Challenge An existing operation needed to scale up from 250 Tph to over 500 Tph but had limited space for new water holding ponds.
Solution Deployment of the closedcircuit water recycling system integral to the washing plant design.
Results Freshwater demand was reduced by over 70%, eliminating the need for costly new pond construction while meeting increased throughput targets within the existing licensed water footprint.

7. CONSIDERACIONES COMERCIALES

Our distribution model provides flexible acquisition paths tailored for capital project planning:

Niveles de precios de equipos: We offer three standard configurations—Basic (core scrubbing/screening), Mejorado (+advanced controls), De primera calidad (+full water recycling package)—to align with varying budget and operational requirements.
Características opcionales: Key upgrades include remote monitoring telemetry packages, spare parts kits specific to wear components like scrubber liners/screen decks/pump impellers
Paquetes de servicios:
Supervisión de puesta en servicio
Annual Preventative Maintenance Contracts
Operator Training Programs
Opciones de financiación:
Direct capital sale
Leasetoown structures over terms ranging from three years upwards
Project financing facilitation through established partners

Detailed commercial proposals are developed following a review of your specific ore characteristics and site layout.

8.Preguntas frecuentes

Q1 Is this plant compatible with our existing crushing circuit or trommel?
A1 Yes it is designed as a plugandplay module Standard feed hopper designs can be adapted The engineering team will review your current setup’s discharge height particle size distribution PSD output rate etcetera ensure seamless integration

Q2 What impact will this have on our downstream processes like our centrifugal concentrators?
A2 A positive one By providing a consistently sized wellscrubbed feed you will reduce surging load issues improve fluidization within your concentrators Field data shows this leads more stable operation higher reported recoveries in those units

Q3 How does the closedloop water system perform in arid environments?
A3 It is specifically advantageous there The system minimizes evaporation losses compared open ponds maximizes reuse each liter Limited topup required primarily compensate spillage carryover moisture final tailings product

Q4 What are typical lead times delivery installation support?
A4 For standard configuration lead time manufacturing currently months exworks Modular skid design allows installation commissioning typically completed within weeks arrival site depending site readiness Our project managers provide detailed schedule upfront

Q5 What commercial terms warranty offered?
A5 We offer Incoterms® suitable project Standard warranty covers manufacturing defects critical components months operation hours whichever comes first Extended warranty available through service contracts