1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Sus operaciones de procesamiento de oro están limitadas por un tamaño de alimentación inconsistente?, Costos excesivos por desgaste del revestimiento., y tiempo de inactividad no planificado? La trituración primaria ineficiente afecta directamente a todo su circuito de recuperación, conduciendo a:
Cuellos de botella en el rendimiento: Undersized crushers choke your SAG mill, limiting overall plant capacity.
Altos costos de mantenimiento: Frequent jaw plate or mantle changes halt production for hours, with replacement part expenses eroding margins.
Poor Liberation Characteristics: Incorrectly sized ore reduces grinding circuit efficiency and can negatively affect downstream cyanidation or gravity recovery rates.

Is your primary crushing station the weakest link in your profit chain? The solution begins with selecting the right heavyduty equipment engineered for the specific abrasiveness and variability of gold ore.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO: HEAVYDUTY JAW CRUSHER FOR GOLD ORE PRIMARY REDUCTION

Esta línea de productos abarca una gama de robustos, highcapacity jaw crushers designed specifically for the primary crushing stage of gold ore processing. El flujo de trabajo operativo está diseñado para brindar confiabilidad:
1. Consumo de alimento: Runofmine (memoria de sólo lectura) ore is delivered via haul truck or loader into a vibrating grizzly feeder (opcional), which removes fines and bypasses undersize material.
2. Reducción Primaria: Ore is crushed between a fixed and a reciprocating manganese steel jaw plate, applying compressive force to reduce material to a targeted top size.
3. Descargar: Crushed product is discharged onto the main conveyor system for transport to secondary crushing or directly to the grinding circuit.

Ámbito de aplicación: Ideal para minerales de oro de roca dura (cuarzo, portador de sulfuro), providing the first critical size reduction. Limitaciones: No diseñado como una solución independiente; requires integration with feeding and conveying systems and is typically followed by secondary/tertiary crushing for mill feed preparation.

3. CARACTERÍSTICAS PRINCIPALES

Geometría aplastante agresiva | Base técnica: Optimized nip angle and stroke | Beneficio operativo: Enables consistent throughput of slabby or blocky feed material, reducir el riesgo de puente | Impacto del retorno de la inversión: Maintains design tonnage, preventing revenue loss from feed stoppages

Construcción de marco resistente | Base técnica: Fabricated steel plate with reinforced stress points | Beneficio operativo: Absorps high cyclic loads from variable ore hardness, garantizar la integridad estructural a largo plazo | Impacto del retorno de la inversión: Elimina el riesgo de falla por fatiga del marco., protecting capital investment over a 15+ año de vida útil

WedgeBased Adjustment System | Base técnica: Mechanically actuated wedge & shim CSS adjustment | Beneficio operativo: Allows operators to set closedside setting (CSS) quickly and precisely without hydraulic complexity | Impacto del retorno de la inversión: Reduces downtime for product size changes by up to 60% compared to traditional shim systems

Alojamientos de rodamientos de alto rendimiento | Base técnica: Spherical roller bearings with integrated labyrinth seals | Beneficio operativo: Supports high radial and axial loads while excluding dust and contaminants | Impacto del retorno de la inversión: Extiende la vida útil del rodamiento en más de 30%, preventing catastrophic drive train failure

Replaceable Manganese Wear Liners | Base técnica: Isotropic alloy steel with workhardening properties | Beneficio operativo: Jaw plates develop a hard wearresistant surface during operation, optimizing wear life per cost | Impacto del retorno de la inversión: Reduce el costo por tonelada de piezas de desgaste en un promedio de 22% versus acero al manganeso estándar

Base de motor integrada & Protectores de conducción | Base técnica: Unified baseplate design with safetycompliant guarding | Beneficio operativo: Simplifies installation alignment and provides inherent safety for personnel | Impacto del retorno de la inversión: Reduces installation time and cost by approximately 25% while ensuring compliance with site safety standards

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Punto de referencia estándar de la industria | Nuestra solución de trituradora de mandíbulas de mineral de oro | Ventaja documentada |
| : | : | : | : |
| Disponibilidad (tiempo de actividad) | 9294% por un año (incluido. mantenimiento planificado)| >96% por un año| +3% mejora |
| Vida útil del manganeso (mineral abrasivo) | 120,000 150,000 toneladas por juego| 180,000 220,000 toneladas por juego| +40% mejora |
| Consumo de energía específico| Varies widely with settings & mineral| Field data shows consistent reduction of 58% at comparable CSS| +7% ganancia de eficiencia|
| Capacidad de rendimiento (tph) at given CSS| Rated capacity often at ideal density| Guaranteed minimum throughput at stated bulk density of 1.6 t/m³| Eliminates performance speculation|

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: Modelos de 500 MTPH a 2,200 MTPH (Depende de la gradación del alimento y de las características del material.).
Apertura de alimentación: From 1,200mm x 800mm up to 1,600mm x 2,000mm.
Requisitos de energía: Accionamientos de motores eléctricos que van desde 150 kW a 400 kilovatios; Se suministra listo para la conexión del motor por parte del cliente..
Especificaciones de materiales: Estructura principal: placa de acero fabricada (límite elástico mínimo 355 MPa). Wear parts – premiumgrade manganese steel (1418% Minnesota).
Dimensiones físicas & Peso: Varía según el modelo.; largest model approx. Largo 15m x Ancho 4m x Alto 5m (transport dimensions), weight ~120 metric tons.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 25°C a +50°C. Dust sealing effective in conditions up to 5,000 metros de altitud.

6. ESCENARIOS DE APLICACIÓN

Hard Rock Underground Mine RampUp

Desafío: A new underground operation needed to double its primary crushing capacity within an existing building footprint to meet expanded mill feed requirements.
Solución: Implementation of a single, largercapacity jaw crusher with a compact but heavier design replaced two older units.
Resultados: Logró un 110% increase in hourly throughput within the same footprint. Reduced planned maintenance events from two schedules to one.

Operación de lixiviación aluvial/en pilas

Desafío: A highclay content oxide ore was causing frequent plugging in the previous grizzly and crusher chamber, resulting in daily downtime for cleaning.
Solución: Installation was paired with a heavyduty vibrating grizzly feeder featuring highG force drives and a customized jaw crusher chamber profile.
Resultados: Plugging events reduced by over 90%. Overall plant availability increased by an average of two hours per week.

7. CONSIDERACIONES COMERCIALES

Niveles de precios: Pricing is modeldependent based on capacity and specifications. Entrylevel configurations start at a capital investment focused on core functionality. Premium tiers include integrated automation packages and advanced condition monitoring sensors.
Características opcionales: Options include automated grease lubrication systems, realtime wear monitoring probes, hydraulic toggle tensioning systems (on select models), and custom discharge conveyor flanges.
Paquetes de servicios: Available service agreements range from basic preventative maintenance planning to fullsite operation support with guaranteed parts availability metrics.
Opciones de financiación: Flexible commercial terms are available through partner financial institutions, including leasetoown structures tailored for mining project finance timelines.

8. Preguntas frecuentes

Q1: ¿Es este equipo compatible con nuestro circuito de trituradora de cono secundaria existente??
Sí. The discharge product gradation can be precisely tuned via the adjustable closedside setting (CSS) to create optimal feed size distribution for your specific secondary crushers.

Q2: What is the expected impact on our operating labor requirements?
These crushers are designed for ease of operation with centralized greasing points and clear access platforms. The reduced frequency of liner changes decreases required maintenance manhours significantly.

Q3: What are the lead times for critical wear parts like jaw plates?
Based on your annual forecast consumption held on file we guarantee consignment stock availability at regional service centers or offer bonded warehouse programs to ensure less than 7day delivery for priority orders.

Q4 Can you provide foundation drawings load data?
Complete installation packages including certified general arrangement drawings foundation loading diagrams interface dimensions are provided upon order confirmation

. How does pricing structure account optional automation features?
The base price quoted includes all hardware required manual reliable operation Automation instrumentation priced modularly allowing you select only capabilities required such CSS measurement tramp iron detection